| Quantity: | |
|---|---|
High Capacity: Capable of processing 20,000 to 24,000 bottles per hour, ensuring optimal production efficiency for large-scale operations.
Automatic Control: PLC and HMI control systems for easy operation, providing real-time monitoring and management of the entire production process.
Flexible Bottling: Suitable for a variety of container sizes, from 100ml to 2000ml, and can accommodate different bottle shapes such as PET bottles, glass bottles, and more.
Vacuum Filling Technology: The vacuum filling system ensures precise and hygienic filling with minimal air contact, preserving the quality and taste of the juice.
Stainless Steel Construction: Made with high-quality SUS304 stainless steel for durability and to meet sanitary standards, ensuring a long service life.
Modular Design: The modular design of the system allows for easy scalability and quick adjustments, reducing downtime during production changes.
Energy Efficiency: Low energy consumption design that helps reduce operating costs while maintaining high efficiency.
Minimal Maintenance: The advanced design minimizes wear and tear, reducing the need for frequent maintenance and ensuring continuous production.
This production line is suitable for bottling a wide variety of liquid beverages:
Fruit Juices: Including clear and pulpy juices, with or without large pulp dimensions.
Carbonated Beverages: For products like carbonated soft drinks and sparkling water.
Still Water: Ideal for both mineral and purified water.
Dairy and Sensitive Products: For fresh milk, drinking yoghurt, and other perishable products.
Alcoholic Beverages: Suitable for beer, wine, and other alcohol-based drinks.
| Containers and specifications | ||||
| Project Name: Full Automatic Complete Juice 2000-20000bph Production Line | Hot Filling Fruit Juice | |||
| Material | Shape | Filling volume | Filling level(mm) | Neck type |
| PET Bottle | Square or Round Bottle | 100-2000ml | Distance from bottle neck According request | As request |
| Adjustable specifications of the bottle type | (Middle Mould Base) Bottle diameter ≤105mm Bottle Height≤335mm | |||
| Customers need to buy additional change-over parts for the different bottles. If using square bottles, then bottle separating system will be added. | ||||
| Juice Preparation | Fruit , Concentrate, Powder mixing ..... | |||
| Container Label & Control Mode | Packaging system | Palletizing system | ||
Hot Melt Roll-Fed PVC Shrink Label Full Label/ Half Label Manual / Automatic | Packing system | Min, Spec. | Manual Low position gantry palletizer Robot Palletizer High position gantry palletizer Single Arm Palletizer Manual Palletizer | |
| Manual Film shrinker Wrap Around packer Robert Packing Machine | 1*2 2*3 3*4 4*6 3*5 | |||
| User Ambient Conditions | Temperature:10~40ºC;Humidity:No dew | |||
| User Electrical Supply Specification | Voltage:380V±5%, 3phase; Frequency:50HZ±1% | |||
The rotary disk is made entirely of SUS304 stainless steel for durability and hygiene.
Features imported high-efficiency spray nozzles, spraying water at a specific angle to ensure thorough cleaning of the inner walls of bottles. This design helps save water and improves the rinsing process.
Bottle clamp and lifting mechanism use Germany Igus corrosion-resistant bearings, requiring no maintenance.
The washing part is moved by a frame, utilizing a gear transmission system for efficient operation.
Our modular filling platform is highly flexible and innovative, designed to meet the diverse needs of bottling lines.
By selecting the most suitable filling valve, we offer optimized solutions for a variety of products, ensuring compatibility with multiple product types on a single production line.
The AROL capping machine from Italy, known for its precision and reliability, is integrated into the 3-in-1 filling unit, improving operational efficiency and reducing product defects.
Designed with the help of Shanghai Jiao Tong University's mechanical engineering experts, our capping system ensures high-precision performance.
We provide a complete plant turnkey project for juice production, including all necessary systems and machinery:
Water Treatment System (Water Filtration)
Bottle Blowing Machine (for making plastic bottles)
Air Conveyor (to transport empty bottles)
Juice Filling Machine (for bottling juice)
Cap Elevator (for transporting caps)
Blow Dryer (to dry bottles)
Flat Conveyor (for bottle transport)
Code Sprayer (for date printing on bottles)
Labeling Machine (for labeling bottles)
Bottle Shrink Wrapping Machine (for packaging bottles)
Injection Molding Machines (for PET preforms)
Production Flow Chart:Automatic Bottle Blowing Machine → Air Conveyor System → Washing, Filling, Capping 3-in-1 Machine → Conveyor System → Automatic Sleeve Labeling Machine → Automatic Film Shrink Packing Machine → Carton Packing Machine.
Machines of juice production line
Key Juice Processing Equipment
|  |
Bottle Cooling SystemOur advanced spraying cooling machine utilizes a three-zone treatment with adjustable circulating cooling water. This system is suitable for various non-carbonated materials including tea, juice, and sauces. Made from SUS304 stainless steel, it guarantees stability and smooth operation. |
 | RO Water Treatment SystemOur Reverse Osmosis (RO) Water Treatment Plant employs multiple processes such as silica sand filters, activated carbon filters, sodium ion exchangers, and UV sterilizers. This system effectively removes impurities like organic matter and iron, ensuring water quality meets state standards for fresh drinking water. |
Blow Molding System
| |
Automatic Labeling Machine
| |
PE Film Packaging MachineOur automatic PE film heat shrink wrapping machine is perfect for products like mineral water and beverages. It works in conjunction with a PE film shrink tunnel to ensure perfect packaging. Designed with advanced German technology and imported components, it efficiently packs products in groups. |
For more information about our 24000 BPH Fruit Juice Production Line for training centers, please contact:
Zhangjiagang King Machine Co., Ltd
Address: NO.22 East Seven Road, Donglai Town, Zhangjiagang City, Jiangsu Province, China
Feel free to reach out for inquiries or detailed information about our products and services.
High Capacity: Capable of processing 20,000 to 24,000 bottles per hour, ensuring optimal production efficiency for large-scale operations.
Automatic Control: PLC and HMI control systems for easy operation, providing real-time monitoring and management of the entire production process.
Flexible Bottling: Suitable for a variety of container sizes, from 100ml to 2000ml, and can accommodate different bottle shapes such as PET bottles, glass bottles, and more.
Vacuum Filling Technology: The vacuum filling system ensures precise and hygienic filling with minimal air contact, preserving the quality and taste of the juice.
Stainless Steel Construction: Made with high-quality SUS304 stainless steel for durability and to meet sanitary standards, ensuring a long service life.
Modular Design: The modular design of the system allows for easy scalability and quick adjustments, reducing downtime during production changes.
Energy Efficiency: Low energy consumption design that helps reduce operating costs while maintaining high efficiency.
Minimal Maintenance: The advanced design minimizes wear and tear, reducing the need for frequent maintenance and ensuring continuous production.
This production line is suitable for bottling a wide variety of liquid beverages:
Fruit Juices: Including clear and pulpy juices, with or without large pulp dimensions.
Carbonated Beverages: For products like carbonated soft drinks and sparkling water.
Still Water: Ideal for both mineral and purified water.
Dairy and Sensitive Products: For fresh milk, drinking yoghurt, and other perishable products.
Alcoholic Beverages: Suitable for beer, wine, and other alcohol-based drinks.
| Containers and specifications | ||||
| Project Name: Full Automatic Complete Juice 2000-20000bph Production Line | Hot Filling Fruit Juice | |||
| Material | Shape | Filling volume | Filling level(mm) | Neck type |
| PET Bottle | Square or Round Bottle | 100-2000ml | Distance from bottle neck According request | As request |
| Adjustable specifications of the bottle type | (Middle Mould Base) Bottle diameter ≤105mm Bottle Height≤335mm | |||
| Customers need to buy additional change-over parts for the different bottles. If using square bottles, then bottle separating system will be added. | ||||
| Juice Preparation | Fruit , Concentrate, Powder mixing ..... | |||
| Container Label & Control Mode | Packaging system | Palletizing system | ||
Hot Melt Roll-Fed PVC Shrink Label Full Label/ Half Label Manual / Automatic | Packing system | Min, Spec. | Manual Low position gantry palletizer Robot Palletizer High position gantry palletizer Single Arm Palletizer Manual Palletizer | |
| Manual Film shrinker Wrap Around packer Robert Packing Machine | 1*2 2*3 3*4 4*6 3*5 | |||
| User Ambient Conditions | Temperature:10~40ºC;Humidity:No dew | |||
| User Electrical Supply Specification | Voltage:380V±5%, 3phase; Frequency:50HZ±1% | |||
The rotary disk is made entirely of SUS304 stainless steel for durability and hygiene.
Features imported high-efficiency spray nozzles, spraying water at a specific angle to ensure thorough cleaning of the inner walls of bottles. This design helps save water and improves the rinsing process.
Bottle clamp and lifting mechanism use Germany Igus corrosion-resistant bearings, requiring no maintenance.
The washing part is moved by a frame, utilizing a gear transmission system for efficient operation.
Our modular filling platform is highly flexible and innovative, designed to meet the diverse needs of bottling lines.
By selecting the most suitable filling valve, we offer optimized solutions for a variety of products, ensuring compatibility with multiple product types on a single production line.
The AROL capping machine from Italy, known for its precision and reliability, is integrated into the 3-in-1 filling unit, improving operational efficiency and reducing product defects.
Designed with the help of Shanghai Jiao Tong University's mechanical engineering experts, our capping system ensures high-precision performance.
We provide a complete plant turnkey project for juice production, including all necessary systems and machinery:
Water Treatment System (Water Filtration)
Bottle Blowing Machine (for making plastic bottles)
Air Conveyor (to transport empty bottles)
Juice Filling Machine (for bottling juice)
Cap Elevator (for transporting caps)
Blow Dryer (to dry bottles)
Flat Conveyor (for bottle transport)
Code Sprayer (for date printing on bottles)
Labeling Machine (for labeling bottles)
Bottle Shrink Wrapping Machine (for packaging bottles)
Injection Molding Machines (for PET preforms)
Production Flow Chart:Automatic Bottle Blowing Machine → Air Conveyor System → Washing, Filling, Capping 3-in-1 Machine → Conveyor System → Automatic Sleeve Labeling Machine → Automatic Film Shrink Packing Machine → Carton Packing Machine.
Machines of juice production line
Key Juice Processing Equipment
| |
Bottle Cooling SystemOur advanced spraying cooling machine utilizes a three-zone treatment with adjustable circulating cooling water. This system is suitable for various non-carbonated materials including tea, juice, and sauces. Made from SUS304 stainless steel, it guarantees stability and smooth operation. |
| RO Water Treatment SystemOur Reverse Osmosis (RO) Water Treatment Plant employs multiple processes such as silica sand filters, activated carbon filters, sodium ion exchangers, and UV sterilizers. This system effectively removes impurities like organic matter and iron, ensuring water quality meets state standards for fresh drinking water. |
Blow Molding System
| |
Automatic Labeling Machine
| |
PE Film Packaging MachineOur automatic PE film heat shrink wrapping machine is perfect for products like mineral water and beverages. It works in conjunction with a PE film shrink tunnel to ensure perfect packaging. Designed with advanced German technology and imported components, it efficiently packs products in groups. |
For more information about our 24000 BPH Fruit Juice Production Line for training centers, please contact:
Zhangjiagang King Machine Co., Ltd
Address: NO.22 East Seven Road, Donglai Town, Zhangjiagang City, Jiangsu Province, China
Feel free to reach out for inquiries or detailed information about our products and services.
