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Glass Bottle Plug Juice Filling and Packing Line

King Machine is a prominent manufacturer of glass bottle filling and packing systems, serving the beverage industry globally. We specialize in providing efficient, high-quality solutions for juice filling and packaging. Our Glass Bottle Plug Juice Filling and Packing Line is designed to meet the diverse needs of the juice market, offering customized solutions tailored to your specific production requirements. Simply share your specifications with us, and we will manufacture a solution that perfectly suits your production line.

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Product Description

Product Description

The King Machine Glass Bottle Plug Juice Filling and Packing Line is a fully automated juice production line designed for medium-to-large beverage manufacturers. This automatic filling machine specializes in glass bottle juice filling, integrating bottle washing, filling, capping, and labeling into a single seamless workflow. Compatible with 200ml–1L glass bottles, the system supports hot filling (85–95°C) for acidic juices and cold filling (4–25°C) for dairy-blended beverages. Built with SUS304/316L stainless steel at product contact points, it complies with FDA, CE, and GMP standards, ensuring hygienic processing for sensitive liquids like NFC juices and nutraceutical drinks.

Full Automatic Juice Bottle Filling Machine

Product Features

High-Speed Production

Processes 3,000 bottles/hour (bph) with precise volumetric filling (±1% accuracy).

Adjustable bottle specifications: Handles diameters ≤105mm and heights ≤335mm (custom molds available).

Hygienic Design

CIP/SIP systems clean the juice filling line in 25-minute cycles, eliminating cross-contamination risks.

Plug-style capping ensures airtight seals, reducing oxidation and extending shelf life by 30%.

Versatile Applications

Hot filling machine module processes pulpy juices (≤40% solids) at 90°C for 18-month preservation.

Switchable to cold filling for dairy-juice hybrids via touchscreen controls.

Smart Automation

Automatic bottle unscrambler and infrared fill-level sensors reduce manual labor by 70%.

Omron PLC monitors temperature/pressure in real time, auto-adjusting for viscosity changes.

Product Advantages

Cost Efficiency: Reduces material waste to ≤0.2% with anti-drip nozzles and precision capping.

Flexibility: Adapts to round/square glass bottles and diverse caps (28–38mm).

Low Maintenance: Self-lubricating conveyor chains and modular components cut downtime by 50%.

Certifications: Meets ISO 22000, BRCGS, and HACCP for global export compliance.

Application Scenarios

Premium Fruit Juices: Preserves NFC juices and cold-pressed blends without preservatives.

Tea & Health Drinks: Handles carbonated herbal teas and vitamin-enriched beverages.

Dairy-Juice Mixes: Processes UHT-treated milk-juice hybrids with ≤15% fat content.

Pharma Liquids: Fills nutraceutical syrups and tinctures in amber glass bottles.

FAQ

Q1: What bottle types work with this juice bottle filling machine?

Supports round/square glass bottles (200ml–1L) with neck finishes of 28–38mm.

Q2: How often should the juice filling line be sanitized?

Run CIP cycles every 48 operational hours using food-grade acidic cleaners.

Q3: What power supply is required?

The automatic filling machine operates on 380V 3-phase, 50Hz (25kW peak).

Q4: Can it switch between hot/cold filling modes?

Yes—transition via the HMI panel in ≤15 minutes without mechanical adjustments.

Q5: Are certifications included?

Yes—CE, FDA, and ISO 9001 certifications are provided for all juice production line components.

Small Mango and Pineapple Juice Processing Plantcapacity 100litres to 300litres Per Hour to Be Filled Into Pet Plastic Bottles of Range 200ml to 1000ml

Products that can be processed
-   Carbonated mineral water and CSDs.
-   Still water.
-   Clear and pulpy juices
(also with big dimension pulps).
-   Sensitive products
(fresh or micro-filtered milk, drinking yoghurt etc.).
-   Alcoholic beverages.

Main features
-   Valve with magnetic flow meter for product dosing in each bottle.
-   Entirely stainless steel
(grade 304) draining base.
-   No vent tube.
-   Reduced changeover down-times.
-   Simple to operate and great flexibility with selection of the various products/formats directly from the operator panel.
-   PET bottle transfer - neck-handling - with no need for monoblock height adjustment.
-   User friendly touch screen HMI,
with menu-based interface.

Containers and specifications
Project Name: Full Automatic Complete Juice 2000-20000bph Production Line				Hot Filling Fruit Juice
Material	Shape	Filling volume	Filling level(mm)	Neck type
PET Bottle	Square or Round Bottle	100-2000ml	Distance from bottle neck According request	As request
Adjustable specifications of the bottle type	(Middle Mould Base) Bottle diameter ≤105mm Bottle Height≤335mm
	Customers need to buy additional change-over parts for the different bottles. If using square bottles, then bottle separating system will be added.
Juice Preparation	Fruit , Concentrate, Powder mixing .....
Container Label & Control Mode		Packaging system		Palletizing system
Hot Melt Roll-Fed PVC Shrink Label Full Label/ Half Label Manual / Automatic		Packing system	Min, Spec.	Manual Low position gantry palletizer Robot Palletizer High position gantry palletizer Single Arm Palletizer Manual Palletizer
		Manual Film shrinker Wrap Around packer Robert Packing Machine	12 23 34 46 3*5
User Ambient Conditions		Temperature:10~40ºC;Humidity:No dew
User Electrical Supply Specification		Voltage:380V±5%, 3phase; Frequency:50HZ±1%

Washing heads

The rotary disk is fully made of SUS304 stainless steel.
Using imported special efficient spray nozzle, the washing water will be sprayed in a particular angle, can wash any part of the inner wall, rinse with water thoroughly and save flush bottle.
Bottle clamp and lifting mechanism of sliding sleeve adopts Germany Igus corrosion resistant bearing without maintenance.
Washing part moves by a frame in the transmission system through the gear transmission.

Filling heads

A new, extremely innovative and flexible platform, which takes the standard King Machine technologies to the highest level currently available on the market. By taking advantage of the modular nature of all the elements of the platform, and choosing the most suitable filling valve, it is possible to create best solutions for a wide range of bottling needs. In particular, the possibility of being able to fill several products on the same production line was one of our main aims.

Capping heads

The capping machine is the highest precision in 3-in-1 unit machine, on the reliability of equipment operation, has enormous influence on the defective rate of the product.Introduced the world's most advanced Italian AROL capping machine technology, combining with the filling machine production experience improvement, and ask college of Shanghai Jiao Tong university mechanical engineering institute of electrical and mechanical design and automation technology of experts and professors to help design.

We provide the Complete plant turnkey project for juice production line including:
1.Water Treatment System, (Water Filtration)
2.Bottle Blowing Machine,(Making plastic bottles)
3.Air Conveyor,(Transport empty bottles)
4.Juice Filling Machine ,(Filling juice into bottles)
5.Cap elevator, (Transport cap)
6.Blow dryer, (Blow dry water)
7.Flat Convey, (Transport bottle)
8.Code Sprayer,(Printing the date on the bottle water)
9.Labeling Machine ,(Labeling in bottled water)
10.Bottle Shrink Wrapping Machine, (package the bottle water)
11.injection molding machines,(for pet preform)

Flow chart :
Automatic bottle blowing machine --> Air conveyor system-->Washing,filling ,capping 3in1 machine-->Conveyor system-->Automatic sleeve labeling machine-->Automatic film shrink packing machine/Carton packing machine

Small Mango and Pineapple Juice Processing Plantcapacity 100litres to 300litres Per Hour to Be Filled Into Pet Plastic Bottles of Range 200ml to 1000ml

Machines of juice production line

Juice Processing Equipment

1.Hot water tank
2.Sugar Melting Plate heat exchanger
3.Mixing tank
4.Buffer tank
5.Homogenizer machine
6.UHT sterilizer
7.Aseptic Storage Tank
8.CIP cleaning system

Bottle Cooling System

Spraying cooling machine are developed on base of absorbing advanced technique from home and abroad. With three zones treatment of circulated cooling water and the treatment time can be adjusted according to the user's requirement. The machine can applicable to all types non-carbonated material such as tea, juice, sauce. The machine body is made of SUS304 stainless steel and can run stably and smoothly.

RO water treatment system

We adopt different equipment to produce pure water, mineral water etc. The main equipment of RO Water Treatment Plant are silica sand filter, active carbon filter, sodium ion exchanger, hollow fiber, RO( reverse osmosis), UV sterilizer, precision filter, ozone generator, water tank etc. It can effectively get rid of muddy organic matter, iron, manganese etc, reduce the hardness of the water to make all specifications of the water quality fully meet the state fresh water standard of fresh drink water.

Blow molding system

1. Excellent Mechanical Strength, impact-resisting, and non-craking.
2. Bottle mouth and thread are of precise measurement.
3. Plastic Medicine Bottle's safe thread can be molding directly.
4. The size and weight of the product can calculate and design clearly and meet the requirement of the design without any deviation.
5. The surface of the bottle mouth, neck and the body is good luster and smoothness, the standard of bottle body is unity.
6. The joint seam on the bottle body is smooth, no scrap rubber.

Automatic labeling machine

1.Hot melt glue labeling machine is widely used for different material of container .
2.The label cost is comparatively lower, it can meet the requirements of those users who have diverse kinds of the containers.
3.It is the most economical models in cost to make mass production and intergrated operating.
4.The equipment has massively used modularization design concept to make it easy and simple for users to change the bottles.

PE film packaging machine

Automatic PE film heat shrink wrapping machine is suitable for wrapping of such products as pop top, mineral water , bottles. beer, drinks etc. Working with PE film shrink tunnel to pack the goods perfectly , the whole production process adopts the Germany advanced technics, and the main parts are imported from international famous companies. It consists of seven actuating motor, through cooperation with 7 actuating motor to form the product packed with plastic film and several bottles as a group out from the hot shrinking packing machine.