30000bph 28 mm Ropp Cap Hot Filling Bottling filling production Line

Full Automatic Juice Bottle Filling Machine

Product Features

High-Speed Hot Filling

Hot filling machine module maintains 85–95°C for pulp-rich juices, extending shelf life without preservatives.

28 mm Ropp capping system ensures airtight seals, reducing leakage risks by 98%.

Intelligent Automation

Automatic filling machine synchronizes bottle rinsing, filling, capping, and labeling with Siemens PLC controls.

Infrared sensors detect fill levels (±1ml accuracy) and reject underfilled bottles.

Hygienic Construction

Juice production line components use SUS304/316L stainless steel at product contact points (FDA-approved).

CIP/SIP systems clean the juice filling line in ≤30 minutes, meeting dairy-grade sanitation.

Energy Efficiency

Heat recovery units reduce steam consumption by 25%, cutting operational costs for hot filling machine operations.

Product Advantages

Cost Savings: Processes 30,000 bph with ≤0.3% material waste, ideal for high-volume juice filling machine plants.

Versatility: Handles fruit juice filling and packaging for NFC, concentrates, and dairy-blended beverages.

Low Maintenance: Self-lubricating bearings and modular design reduce downtime by 40%.

Global Compliance: Certifications for EU, and Asian markets simplify export workflows.

Application Scenarios

Fruit Juice Bottling: Processes pulpy juices (≤35% solids) at 85°C for 20+ days shelf life.

Tea & Energy Drinks: Automatic filling machine adjusts to carbonated/non-carbonated formulas.

Dairy Blends: Compatible with UHT-treated milk-juice hybrids using hot filling machine sterilization.

Pharma Liquids: Meets ISO 15378 standards for nutraceutical beverage filling.

FAQ

Q1: What’s the maximum bottle size this juice production line handles?

The bottle filling machine accommodates up to 2L PET/glass bottles with adjustable filling heads.

Q2: How often does the juice filling line require sanitization?

Run CIP cycles every 72 operational hours using pH-neutral cleaners (included in the system).

Q3: Can the Ropp capper handle other cap sizes?

Optional turrets support 26–33 mm caps for flexible fruit juice filling and packaging.

Q4: Does the hot filling machine support cold-fill processes?

Yes—switch to 4–25°C cold filling via the HMI panel for heat-sensitive products.

Q5: What power supply is needed?

The juice production line requires 380V/50Hz three-phase power (45kW peak).

Products that can be processed
 -    Carbonated mineral water and CSDs.                  
 -    Still water.                  
 -    Clear and pulpy juices                  
 (also with big dimension pulps).                  
 -    Sensitive products                  
 (fresh or micro-filtered milk, drinking yoghurt etc.).                  
 -    Alcoholic beverages.                  


Main features
 -    Valve with magnetic flow meter for product dosing in each bottle.                  
 -    Entirely stainless steel                  
 (grade 304) draining base.                  
 -    No vent tube.                  
 -    Reduced changeover down-times.                  
 -    Simple to operate and great flexibility with selection of the various products/formats directly from the operator panel.                  
 -    PET bottle transfer - neck-handling - with no need for monoblock height adjustment.                  
 -    User friendly touch screen HMI,                  
 with menu-based interface.

Washing heads

The rotary disk is fully made of SUS304 stainless steel.
  Using imported special efficient spray nozzle, the washing water will be sprayed in a particular angle, can wash any part of the inner wall, rinse with water thoroughly and save flush bottle.
  Bottle clamp and lifting mechanism of sliding sleeve adopts Germany Igus corrosion resistant bearing without maintenance.
  Washing part moves by a frame in the transmission system through the gear transmission.

 

Filling heads

A new, extremely innovative and flexible platform, which takes the standard King Machine technologies to the highest level currently available on the market. By taking advantage of the modular nature of all the elements of the platform, and choosing the most suitable filling valve, it is possible to create best solutions for a wide range of bottling needs. In particular, the possibility of being able to fill several products on the same production line was one of our main aims.

Capping heads

The capping machine is the highest precision in 3-in-1 unit machine, on the reliability of equipment operation, has enormous influence on the defective rate of the product.Introduced the world's most advanced Italian AROL capping machine technology, combining with the filling machine production experience improvement, and ask college of Shanghai Jiao Tong university mechanical engineering institute of electrical and mechanical design and automation technology of experts and professors to help design.

Juice Processing Equipment   1.Hot water tank   2.Sugar Melting Plate heat exchanger   3.Mixing tank   4.Buffer tank   5.Homogenizer machine   6.UHT sterilizer   7.Aseptic Storage Tank   8.CIP cleaning system

Bottle Cooling System   Spraying cooling machine are developed on base of absorbing advanced technique from home and abroad. With three zones treatment of circulated cooling water and the treatment time can be adjusted according to the user's requirement. The machine can applicable to all types non-carbonated material such as tea, juice, sauce. The machine body is made of SUS304 stainless steel and can run stably and smoothly.

	RO water treatment system We adopt different equipment to produce pure water, mineral water etc. The main equipment of RO Water Treatment Plant are silica sand filter, active carbon filter, sodium ion exchanger, hollow fiber, RO( reverse osmosis), UV sterilizer, precision filter, ozone generator, water tank etc. It can effectively get rid of muddy organic matter, iron, manganese etc, reduce the hardness of the water to make all specifications of the water quality fully meet the state fresh water standard of fresh drink water.
	Blow molding system 1. Excellent Mechanical Strength, impact-resisting, and non-craking. 2. Bottle mouth and thread are of precise measurement. 3. Plastic Medicine Bottle's safe thread can be molding directly. 4. The size and weight of the product can calculate and design clearly and meet the requirement of the design without any deviation. 5. The surface of the bottle mouth, neck and the body is good luster and smoothness, the standard of bottle body is unity. 6. The joint seam on the bottle body is smooth, no scrap rubber.
	Automatic labeling machine 1.Hot melt glue labeling machine is widely used for different material of container . 2.The label cost is comparatively lower, it can meet the requirements of those users who have diverse kinds of the containers. 3.It is the most economical models in cost to make mass production and intergrated operating. 4.The equipment has massively used modularization design concept to make it easy and simple for users to change the bottles.
	PE film packaging machine Automatic PE film heat shrink wrapping machine is suitable for wrapping of such products as pop top, mineral water , bottles. beer, drinks etc. Working with PE film shrink tunnel to pack the goods perfectly , the whole production process adopts the Germany advanced technics, and the main parts are imported from international famous companies. It consists of seven actuating motor, through cooperation with 7 actuating motor to form the product packed with plastic film and several bottles as a group out from the hot shrinking packing machine.

Nearly 15 years, King Machine has provided bottling & packing equipments of liquid solutions to companies all over the world, water bottling line, juice filling line, carbonated soft drinks turnkey project, oil and soda water bottling line and labeling and packing machinery. All your different requiremts King Machine can always offer you the most professional solutions and turnkey project.