24000bph King Machine Complete Full Automatic Fruit Juice Filling Packing Production Machine Plant Line

Full Automatic Juice Bottle Filling Machine

Automated Juice Filling Machine Features

Full automation:

Operates without manual intervention for juice bottle filling, packaging, and labeling processes.

Handles up to 24,000 bottles/hour (bph) for high-capacity production lines.

Hygienic material contact:

Juice filling machine components (nozzles, valves) use SUS316L stainless steel, complying with GMP standards for food safety.

Adaptable filling systems:

Supports cold/hot filling modes for juice bottle filling machine configurations (e.g., acidic or viscous beverages).

Adjustable settings for PET/glass bottles from 200ml to 2L capacities.

Quality control systems:

Detects underfilled juice bottles and faulty seals using infrared sensors.

Rejects defective containers automatically via pneumatic gates.

Precision temperature control:

Maintains ±1°C accuracy for hot filling machine processes using Omron PID regulators.

Stabilizes product viscosity during juice filling operations.

Durable components:

Integrates Siemens PLC and Schneider electric systems for 24/7 juice filling machine reliability.

Air cylinders (AIRTAC) reduce maintenance downtime by 40%.

Cleaning efficiency:

CIP/SIP-compatible design allows direct flushing of juice filling machine pathways.

Quick-release clamps separate electrical and liquid-contact zones.

Advantages of Juice Production Line

Automated throughput

Handles 24,000 bottles/hour via integrated bottle filling machine and capping systems.

Multi-product compatibility

Processes juice, dairy, and carbonated drinks using adjustable fruit juice filling and packaging machine settings.

Thermal processing

Hot filling machine module maintains 85-92°C for acidified beverages (pH <4.6).

Sanitary construction

Juice production line uses 304/316L stainless steel at product contact points (3-A Sanitary Standards).

Energy optimization

Reduces steam consumption by 18% via heat recovery in juice filling line pasteurizers.

Applications

Beverage factories

Deploys automatic filling machine units for PET/glass bottles (200ml-2L).

Dairy plants

Integrates with UHT systems for milk/yogurt in juice production line workflows.

Hot fill operations

Hot filling machine handles pulpy juices and tea drinks at 20-40% solids content.

Small-scale producers

Compact juice filling line configuration supports 500-2,000 bph startups.

Clean-in-Place (CIP)

Automatic flushing of fruit juice filling and packaging machine paths reduces downtime.

FAQs for Juice Production Line

Q1: What production rate does this juice filling line achieve?

The automatic filling machine reaches 24,000 bottles/hour (bph) for PET/glass containers, supporting juice production line scalability from 500ml to 2L formats.

Q2: How often does the fruit juice filling and packaging machine require maintenance?

Sealed bearings in the bottle filling machine operate 10,000+ hours without lubrication. CIP cycles for the hot filling machine module are recommended every 150 production hours.

Q3: Can this juice filling line handle pulpy beverages?

Yes. The automatic filling machine’s piston fillers process juices with ≤40% pulp content. The hot filling machine maintains 85-90°C to stabilize viscosity.

Q4: What sanitation standards apply to the juice production line?

All fruit juice filling and packaging machine components meet 3-A SSI standards. SUS316L steel resorts are CIP/SIP-compatible (pH 2-12 cleaners).

Q5: Does the bottle filling machine support cold filling?

Yes. The juice filling line operates at 4-25°C for heat-sensitive products like NFC juices. Temperature stability is ±1°C.

Products that can be processed
 -    Carbonated mineral water and CSDs.              
 -    Still water.              
 -    Clear and pulpy juices              
 (also with big dimension pulps).              
 -    Sensitive products              
 (fresh or micro-filtered milk, drinking yoghurt etc.).              
 -    Alcoholic beverages.              


Main features
 -    Valve with magnetic flow meter for product dosing in each bottle.              
 -    Entirely stainless steel              
 (grade 304) draining base.              
 -    No vent tube.              
 -    Reduced changeover down-times.              
 -    Simple to operate and great flexibility with selection of the various products/formats directly from the operator panel.              
 -    PET bottle transfer - neck-handling - with no need for monoblock height adjustment.              
 -    User friendly touch screen HMI,              
 with menu-based interface.

Washing heads

The rotary disk is fully made of SUS304 stainless steel.
  Using imported special efficient spray nozzle, the washing water will be sprayed in a particular angle, can wash any part of the inner wall, rinse with water thoroughly and save flush bottle.
  Bottle clamp and lifting mechanism of sliding sleeve adopts Germany Igus corrosion resistant bearing without maintenance.
  Washing part moves by a frame in the transmission system through the gear transmission.

 

Filling heads

A new, extremely innovative and flexible platform, which takes the standard King Machine technologies to the highest level currently available on the market. By taking advantage of the modular nature of all the elements of the platform, and choosing the most suitable filling valve, it is possible to create best solutions for a wide range of bottling needs. In particular, the possibility of being able to fill several products on the same production line was one of our main aims.

Capping heads

The capping machine is the highest precision in 3-in-1 unit machine, on the reliability of equipment operation, has enormous influence on the defective rate of the product.Introduced the world's most advanced Italian AROL capping machine technology, combining with the filling machine production experience improvement, and ask college of Shanghai Jiao Tong university mechanical engineering institute of electrical and mechanical design and automation technology of experts and professors to help design.

Juice Processing Equipment   1.Hot water tank   2.Sugar Melting Plate heat exchanger   3.Mixing tank   4.Buffer tank   5.Homogenizer machine   6.UHT sterilizer   7.Aseptic Storage Tank   8.CIP cleaning system

Bottle Cooling System   Spraying cooling machine are developed on base of absorbing advanced technique from home and abroad. With three zones treatment of circulated cooling water and the treatment time can be adjusted according to the user's requirement. The machine can applicable to all types non-carbonated material such as tea, juice, sauce. The machine body is made of SUS304 stainless steel and can run stably and smoothly.

	RO water treatment system We adopt different equipment to produce pure water, mineral water etc. The main equipment of RO Water Treatment Plant are silica sand filter, active carbon filter, sodium ion exchanger, hollow fiber, RO( reverse osmosis), UV sterilizer, precision filter, ozone generator, water tank etc. It can effectively get rid of muddy organic matter, iron, manganese etc, reduce the hardness of the water to make all specifications of the water quality fully meet the state fresh water standard of fresh drink water.
	Blow molding system 1. Excellent Mechanical Strength, impact-resisting, and non-craking. 2. Bottle mouth and thread are of precise measurement. 3. Plastic Medicine Bottle's safe thread can be molding directly. 4. The size and weight of the product can calculate and design clearly and meet the requirement of the design without any deviation. 5. The surface of the bottle mouth, neck and the body is good luster and smoothness, the standard of bottle body is unity. 6. The joint seam on the bottle body is smooth, no scrap rubber.
	Automatic labeling machine 1.Hot melt glue labeling machine is widely used for different material of container . 2.The label cost is comparatively lower, it can meet the requirements of those users who have diverse kinds of the containers. 3.It is the most economical models in cost to make mass production and intergrated operating. 4.The equipment has massively used modularization design concept to make it easy and simple for users to change the bottles.
	PE film packaging machine Automatic PE film heat shrink wrapping machine is suitable for wrapping of such products as pop top, mineral water , bottles. beer, drinks etc. Working with PE film shrink tunnel to pack the goods perfectly , the whole production process adopts the Germany advanced technics, and the main parts are imported from international famous companies. It consists of seven actuating motor, through cooperation with 7 actuating motor to form the product packed with plastic film and several bottles as a group out from the hot shrinking packing machine.

Nearly 15 years, King Machine has provided bottling & packing equipments of liquid solutions to companies all over the world, water bottling line, juice filling line, carbonated soft drinks turnkey project, oil and soda water bottling line and labeling and packing machinery. All your different requiremts King Machine can always offer you the most professional solutions and turnkey project.


   

Please feel free to contact with me:
Zhangjiagang King Machine Co.,Ltd
Add: NO.22 East Seven Road Donglai Town, Zhangjiagang City, Jiangsu Province, China