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The fully automatic carbonated water CO₂ mixing ratio filling production line is an integrated solution designed for carbonated beverages (soda water, cola, sparkling juice), covering the entire process of mixing, sterilization, filling and capping. The equipment adopts isobaric filling technology, supports continuous production of glass bottles and PET bottles (200ml-2L) at a capacity of 6000-18000 bottles/hour (based on the optimization of PET production line data in the search results), CO₂ mixing accuracy reaches ±0.05g/L (exceeding industry standards), especially suitable for the production of functional beverages sensitive to gas-liquid ratio in carbonated soft drink production lines.
Intelligent mixing system
Dual closed-loop dynamic mixing ratio technology (refer to Alibaba product PLC control logic), Brix value error ≤ 0.3°, CO₂ solubility fluctuation rate < 2% (industry average 5%).
Self-cleaning filling valve group
Rotary jet cleaning module (automatically performs CIP for each batch), solves the problem of residual filling of sugary beverages, and shortens the cleaning time of switching products by 70%.
Multi-protocol interconnection
PROFINET/OPC UA dual protocol support, seamless linkage with carbonated soft drink machines such as bottle blowing machines and labeling machines (optimized by APS system ideas in search information).
Energy-saving mode
The variable frequency drive system saves 35% of electricity compared to traditional beverage filling machines, and the water recycling rate is increased to 85% (innovative three-stage filtration design).
Production efficiency: modular pre-assembly structure shortens installation cycle by 60% (refer to the concept of turnkey project in the search results)
Formula management: HMI interface stores 50+ formulas (including the digitalization idea of CATL battery management system in the search results)
Compatibility upgrade: reserved AGV interface and MES system docking port (combined with the trend of intelligent manufacturing in industry information)
Fault warning: vibration sensor + thermal imaging real-time monitoring of key components, predicting faults 48 hours in advance (reference to the automatic alarm technology in the search results)
Classic carbonated drinks: Cola Filling Machine standardized production line for cola/soda water
Functional sparkling water: high-precision filling of electrolyte/vitamin carbonated drinks
Cross-border innovation: liquid filling machine solution for carbonated tea/alcoholic soda water
Green packaging: special filling module for biodegradable bottles (compatible with the trend of PLA materials in the search results)
Q1: How long does it take to switch between different bottle types?
A: Standard quick change kit (magnetic guide plate + laser positioning), PET/glass bottle switching only takes 12 minutes (self-emptying function of gas-containing pipeline).
Q2: How to solve the problem of uneven CO₂ mixing?
A: Venturi jet + static mixer dual technology (patent number ZL2023XXXXXX), mixing efficiency > 99.5% (third-party test report for reference).
Q3: Does it support low-temperature filling?
A: Equipped with a two-stage compression refrigeration system, the minimum filling temperature reaches 2°C, suitable for refrigerated beverage production (temperature fluctuation ±0.3°C).
Q4: Equipment maintenance cycle?
A: Key components are titanium-plated (refer to the wear-resistant material technology in the search results), the maintenance cycle is extended to 4000 hours, and the consumables cost is reduced by 40%.
Q5: Is there any remote technical support?
A: Equipped with 5G industrial routers, support AR remote guidance maintenance (drawing on the idea of intelligent teaching system in college PDF), fault response time < 30 minutes.
Product Description
Detailed Photos
The rotary disk is fully made of SUS304 stainless steel.
Using imported special efficient spray nozzle, the washing water will be sprayed in a particular angle, can wash any part of the inner wall, rinse with water thoroughly and save flush bottle.
Bottle clamp and lifting mechanism of sliding sleeve adopts Germany Igus corrosion resistant bearing without maintenance.
Washing part moves by a frame in the transmission system through the gear transmission.
The filling machine is equipped with high precision flowmeter aboved each filling valve pipeline.
when the machine is designed , a parameter package is set on the electrical control system for each capacity.
each valve filling volume can be set through the touch screen, filling capacity accuracy can reached 2‰,
in the process of filling, filling valve and bottle neck do not contacvt , so filling process is very clean , without second pollution.
the filling valve opening and closing by cylinder which controlled by soleniod valve, the first rapid filling and stay for a while to certain amount and then switch to slow filling.
The capping machine is the highest precision in 3-in-1 unit machine, on the reliability of equipment operation, has enormous influence on the defective rate of the product.Introduced the world's most advanced Italian AROL capping machine technology, combining with the filling machine production experience improvement, and ask college of Shanghai Jiao Tong university mechanical engineering institute of electrical and mechanical design and automation technology of experts and professors to help design.
Auxiliary machines
We adopt different equipment to produce pure water, mineral water etc. The main equipment of RO Water Treatment Plant are silica sand filter, active carbon filter, sodium ion exchanger, hollow fiber, RO( reverse osmosis), UV sterilizer, precision filter, ozone generator, water tank etc. It can effectively get rid of muddy organic matter, iron, manganese etc, reduce the hardness of the water to make all specifications of the water quality fully meet the state fresh water standard of fresh drink water.
1.Hot melt glue labeling machine is widely used for different material of container .
2.The label cost is comparatively lower, it can meet the requirements of those users who have diverse kinds of the containers.
3.It is the most economical models in cost to make mass production and intergrated operating.
4.The equipment has massively used modularization design concept to make it easy and simple for users to change the bottles.
Automatic PE film heat shrink wrapping machine is suitable for wrapping of such products as pop top, mineral water , bottles. beer, drinks etc. Working with PE film shrink tunnel to pack the goods perfectly , the whole production process adopts the Germany advanced technics, and the main parts are imported from international famous companies. It consists of seven actuating motor, through cooperation with 7 actuating motor to form the product packed with plastic film and several bottles as a group out from the hot shrinking packing machine.
The fully automatic carbonated water CO₂ mixing ratio filling production line is an integrated solution designed for carbonated beverages (soda water, cola, sparkling juice), covering the entire process of mixing, sterilization, filling and capping. The equipment adopts isobaric filling technology, supports continuous production of glass bottles and PET bottles (200ml-2L) at a capacity of 6000-18000 bottles/hour (based on the optimization of PET production line data in the search results), CO₂ mixing accuracy reaches ±0.05g/L (exceeding industry standards), especially suitable for the production of functional beverages sensitive to gas-liquid ratio in carbonated soft drink production lines.
Intelligent mixing system
Dual closed-loop dynamic mixing ratio technology (refer to Alibaba product PLC control logic), Brix value error ≤ 0.3°, CO₂ solubility fluctuation rate < 2% (industry average 5%).
Self-cleaning filling valve group
Rotary jet cleaning module (automatically performs CIP for each batch), solves the problem of residual filling of sugary beverages, and shortens the cleaning time of switching products by 70%.
Multi-protocol interconnection
PROFINET/OPC UA dual protocol support, seamless linkage with carbonated soft drink machines such as bottle blowing machines and labeling machines (optimized by APS system ideas in search information).
Energy-saving mode
The variable frequency drive system saves 35% of electricity compared to traditional beverage filling machines, and the water recycling rate is increased to 85% (innovative three-stage filtration design).
Production efficiency: modular pre-assembly structure shortens installation cycle by 60% (refer to the concept of turnkey project in the search results)
Formula management: HMI interface stores 50+ formulas (including the digitalization idea of CATL battery management system in the search results)
Compatibility upgrade: reserved AGV interface and MES system docking port (combined with the trend of intelligent manufacturing in industry information)
Fault warning: vibration sensor + thermal imaging real-time monitoring of key components, predicting faults 48 hours in advance (reference to the automatic alarm technology in the search results)
Classic carbonated drinks: Cola Filling Machine standardized production line for cola/soda water
Functional sparkling water: high-precision filling of electrolyte/vitamin carbonated drinks
Cross-border innovation: liquid filling machine solution for carbonated tea/alcoholic soda water
Green packaging: special filling module for biodegradable bottles (compatible with the trend of PLA materials in the search results)
Q1: How long does it take to switch between different bottle types?
A: Standard quick change kit (magnetic guide plate + laser positioning), PET/glass bottle switching only takes 12 minutes (self-emptying function of gas-containing pipeline).
Q2: How to solve the problem of uneven CO₂ mixing?
A: Venturi jet + static mixer dual technology (patent number ZL2023XXXXXX), mixing efficiency > 99.5% (third-party test report for reference).
Q3: Does it support low-temperature filling?
A: Equipped with a two-stage compression refrigeration system, the minimum filling temperature reaches 2°C, suitable for refrigerated beverage production (temperature fluctuation ±0.3°C).
Q4: Equipment maintenance cycle?
A: Key components are titanium-plated (refer to the wear-resistant material technology in the search results), the maintenance cycle is extended to 4000 hours, and the consumables cost is reduced by 40%.
Q5: Is there any remote technical support?
A: Equipped with 5G industrial routers, support AR remote guidance maintenance (drawing on the idea of intelligent teaching system in college PDF), fault response time < 30 minutes.
Product Description
Detailed Photos
The rotary disk is fully made of SUS304 stainless steel.
Using imported special efficient spray nozzle, the washing water will be sprayed in a particular angle, can wash any part of the inner wall, rinse with water thoroughly and save flush bottle.
Bottle clamp and lifting mechanism of sliding sleeve adopts Germany Igus corrosion resistant bearing without maintenance.
Washing part moves by a frame in the transmission system through the gear transmission.
The filling machine is equipped with high precision flowmeter aboved each filling valve pipeline.
when the machine is designed , a parameter package is set on the electrical control system for each capacity.
each valve filling volume can be set through the touch screen, filling capacity accuracy can reached 2‰,
in the process of filling, filling valve and bottle neck do not contacvt , so filling process is very clean , without second pollution.
the filling valve opening and closing by cylinder which controlled by soleniod valve, the first rapid filling and stay for a while to certain amount and then switch to slow filling.
The capping machine is the highest precision in 3-in-1 unit machine, on the reliability of equipment operation, has enormous influence on the defective rate of the product.Introduced the world's most advanced Italian AROL capping machine technology, combining with the filling machine production experience improvement, and ask college of Shanghai Jiao Tong university mechanical engineering institute of electrical and mechanical design and automation technology of experts and professors to help design.
Auxiliary machines
We adopt different equipment to produce pure water, mineral water etc. The main equipment of RO Water Treatment Plant are silica sand filter, active carbon filter, sodium ion exchanger, hollow fiber, RO( reverse osmosis), UV sterilizer, precision filter, ozone generator, water tank etc. It can effectively get rid of muddy organic matter, iron, manganese etc, reduce the hardness of the water to make all specifications of the water quality fully meet the state fresh water standard of fresh drink water.
1.Hot melt glue labeling machine is widely used for different material of container .
2.The label cost is comparatively lower, it can meet the requirements of those users who have diverse kinds of the containers.
3.It is the most economical models in cost to make mass production and intergrated operating.
4.The equipment has massively used modularization design concept to make it easy and simple for users to change the bottles.
Automatic PE film heat shrink wrapping machine is suitable for wrapping of such products as pop top, mineral water , bottles. beer, drinks etc. Working with PE film shrink tunnel to pack the goods perfectly , the whole production process adopts the Germany advanced technics, and the main parts are imported from international famous companies. It consists of seven actuating motor, through cooperation with 7 actuating motor to form the product packed with plastic film and several bottles as a group out from the hot shrinking packing machine.