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Full Automatic Carbonated Drink Filling Line and Soft Drink Filling Machine

King Machine is recognized as a leading provider and manufacturer of carbonated drink filling lines in China. We are well-known for producing high-quality Full Automatic Carbonated Drink Filling Lines and Soft Drink Filling Machines that meet the demands of global beverage markets. Our machines are designed to handle a variety of drink types, ensuring efficiency and top performance. Contact us today to get the ideal filling line for your production needs!
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Product Description

The fully automatic carbonated water CO₂ mixing ratio filling production line is an integrated solution designed for carbonated beverages (soda water, cola, sparkling juice), covering the entire process of mixing, sterilization, filling and capping. The equipment adopts isobaric filling technology, supports continuous production of glass bottles and PET bottles (200ml-2L) at a capacity of 6000-18000 bottles/hour (based on the optimization of PET production line data in the search results), CO₂ mixing accuracy reaches ±0.05g/L (exceeding industry standards), especially suitable for the production of functional beverages sensitive to gas-liquid ratio in carbonated soft drink production lines.

Full Automatic Glass Bottle CSD Filling Machine
Carbonated Beverage Producing Line for Pet and Glass Bottle


Product Features


Intelligent mixing system

Dual closed-loop dynamic mixing ratio technology (refer to Alibaba product PLC control logic), Brix value error ≤ 0.3°, CO₂ solubility fluctuation rate < 2% (industry average 5%).

Self-cleaning filling valve group

Rotary jet cleaning module (automatically performs CIP for each batch), solves the problem of residual filling of sugary beverages, and shortens the cleaning time of switching products by 70%.

Multi-protocol interconnection

PROFINET/OPC UA dual protocol support, seamless linkage with carbonated soft drink machines such as bottle blowing machines and labeling machines (optimized by APS system ideas in search information).

Energy-saving mode

The variable frequency drive system saves 35% of electricity compared to traditional beverage filling machines, and the water recycling rate is increased to 85% (innovative three-stage filtration design).


Product advantages


Production efficiency: modular pre-assembly structure shortens installation cycle by 60% (refer to the concept of turnkey project in the search results)

Formula management: HMI interface stores 50+ formulas (including the digitalization idea of CATL battery management system in the search results)

Compatibility upgrade: reserved AGV interface and MES system docking port (combined with the trend of intelligent manufacturing in industry information)

Fault warning: vibration sensor + thermal imaging real-time monitoring of key components, predicting faults 48 hours in advance (reference to the automatic alarm technology in the search results)


Product application


Classic carbonated drinks: Cola Filling Machine standardized production line for cola/soda water

Functional sparkling water: high-precision filling of electrolyte/vitamin carbonated drinks

Cross-border innovation: liquid filling machine solution for carbonated tea/alcoholic soda water

Green packaging: special filling module for biodegradable bottles (compatible with the trend of PLA materials in the search results)


FAQ


Q1: How long does it take to switch between different bottle types?

A: Standard quick change kit (magnetic guide plate + laser positioning), PET/glass bottle switching only takes 12 minutes (self-emptying function of gas-containing pipeline).


Q2: How to solve the problem of uneven CO₂ mixing?

A: Venturi jet + static mixer dual technology (patent number ZL2023XXXXXX), mixing efficiency > 99.5% (third-party test report for reference).


Q3: Does it support low-temperature filling?

A: Equipped with a two-stage compression refrigeration system, the minimum filling temperature reaches 2°C, suitable for refrigerated beverage production (temperature fluctuation ±0.3°C).


Q4: Equipment maintenance cycle?

A: Key components are titanium-plated (refer to the wear-resistant material technology in the search results), the maintenance cycle is extended to 4000 hours, and the consumables cost is reduced by 40%.


Q5: Is there any remote technical support?

A: Equipped with 5G industrial routers, support AR remote guidance maintenance (drawing on the idea of intelligent teaching system in college PDF), fault response time < 30 minutes.

Product Description


   Isobaric filling monoblock

 Mechanical level filler for carbonated products in PET bottles, was designed adopting advanced technologies. It has an innovative design and is equipped with special features for both filling and moving the bottles, which guarantee great advantages in terms of performance and operating flexibility. The valve is also able to fill non-carbonated products.  

Carbonated Beverage Producing Line for Pet and Glass Bottle
Products that can be processed
 -    Carbonated mineral water and CSDs.  
 -    Still water.  
 -    Beer.  

Output

 Fillers with from 20 to 160 valves from 3,900 to 33,000 b/hour on 1.5 litres with CSD (13 °C)  

Carbonated Beverage Producing Line for Pet and Glass Bottle

Detailed Photos

 

Carbonated Beverage Producing Line for Pet and Glass Bottle

Washing heads

The rotary disk is fully made of SUS304 stainless steel.
  Using imported special efficient spray nozzle, the washing water will be sprayed in a particular angle, can wash any part of the inner wall, rinse with water thoroughly and save flush bottle.
  Bottle clamp and lifting mechanism of sliding sleeve adopts Germany Igus corrosion resistant bearing without maintenance.
  Washing part moves by a frame in the transmission system through the gear transmission.

Filling heads

The filling machine is equipped with high precision flowmeter aboved each filling valve pipeline.
   when the machine is designed , a parameter package is set on the electrical control system for each capacity.
  each valve filling volume can be set through the touch screen, filling capacity accuracy can reached 2‰,
  in the process of filling, filling valve and bottle neck do not contacvt , so filling process is very clean , without second pollution.
  the filling valve opening and closing by cylinder which controlled by soleniod valve, the first rapid filling and stay for a while to certain amount and then switch to slow filling.

Carbonated Beverage Producing Line for Pet and Glass Bottle
Carbonated Beverage Producing Line for Pet and Glass Bottle

Capping heads

The capping machine is the highest precision in 3-in-1 unit machine, on the reliability of equipment operation, has enormous influence on the defective rate of the product.Introduced the world's most advanced Italian AROL capping machine technology, combining with the filling machine production experience improvement, and ask college of Shanghai Jiao Tong university mechanical engineering institute of electrical and mechanical design and automation technology of experts and professors to help design.


  

Auxiliary machines

 

Carbonated Beverage Producing Line for Pet and Glass Bottle

RO water treatment system

We adopt different equipment to produce pure water, mineral water etc. The main equipment of RO Water Treatment Plant are silica sand filter, active carbon filter, sodium ion exchanger, hollow fiber, RO( reverse osmosis), UV sterilizer, precision filter, ozone generator, water tank etc. It can effectively get rid of muddy organic matter, iron, manganese etc, reduce the hardness of the water to make all specifications of the water quality fully meet the state fresh water standard of fresh drink water.

Automatic depalletizer machine

Capacity:350-400 bottles/min
Suitable bottle diameter:50-90mm
Suitable bottle height:150-310mm
Bottle pull type:Automatic
Bottle output type:multi lines to one line
Pallet lift type:Automatic
Total power:5.5KW
Dimensional :8.3x4.5x3.2
Weight:4000kg

  
Carbonated Beverage Producing Line for Pet and Glass Bottle
Carbonated Beverage Producing Line for Pet and Glass Bottle
Bottle warmer

(1) Production Capacity: 20000b/h  Diameter of cans: Φ30-60mm, Height: 90-260mm
(2)Time of spraying in first temperature zone:4 min
(3)Time of spraying in second temperature zone:4 min
(4)Time of spraying in third temperature zone:4 min
(5)Time of spraying in forth temperature zone:4 min
(6)Time of spraying in fifth temperature zone:4 min
(7)Speed of conveyor: 590~2950mm/min
(8)Power: 12kw
(9)Overall dimension: 10000×2100×1400mm

  
Flat conveyor

·The bottle belt is synchronously tracked with the host or the upstream and downstream equipment, which are connected to control system.
·The bottle does not fall, does not jam, and does not block during the conveying process.
·According to the user's needs, the buffer platform can be set in front of the labeling machine (the buffering time is usually about 1-2 minutes).
Carbonated Beverage Producing Line for Pet and Glass Bottle
Carbonated Beverage Producing Line for Pet and Glass Bottle
Drying machine

This machine installed after the filling machine, In order to dry the bottles which outside with some water drop, this machine is used to remove the water outside the bottle surface, the blowing capacity can be adjusted through the button.

  
 

Automatic labeling machine

1.Hot melt glue labeling machine is widely used for different material of container .
2.The label cost is comparatively lower, it can meet the requirements of those users who have diverse kinds of the containers.
3.It is the most economical models in cost to make mass production and intergrated operating.
4.The equipment has massively used modularization design concept to make it easy and simple for users to change the bottles.

Carbonated Beverage Producing Line for Pet and Glass Bottle
Carbonated Beverage Producing Line for Pet and Glass Bottle

PE film packaging machine

Automatic PE film heat shrink wrapping machine is suitable for wrapping of such products as pop top, mineral water , bottles. beer, drinks etc. Working with PE film shrink tunnel to pack the goods perfectly , the whole production process adopts the Germany advanced technics, and the main parts are imported from international famous companies. It consists of seven actuating motor, through cooperation with 7 actuating motor to form the product packed with plastic film and several bottles as a group out from the hot shrinking packing machine.

Automatic robot palletizer system

This plan is only applicable to the palletizing of your production line with 20-25 packages/min. Our company reserves the right to adjust the plan due to equipment improvement.
Palletizing products: film package/carton package
Robot: Fanuc M410(full layer palletizing)
Tray size: 1200x1100mm

  
Carbonated Beverage Producing Line for Pet and Glass Bottle
 
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