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The fully automatic carbonated juice thermal sterilization filling machine is the core equipment of the Carbonated Drink Filling Line designed for carbonated juice and functional drinks. It integrates three modules: UHT ultra-high temperature instantaneous sterilization (137℃/4s), isobaric filling, and aseptic capping, meeting the continuous production needs of glass bottles/PET bottles at a capacity of 3000-8000BPH. The machine breaks through the process limitations of the traditional carbonated soft drink production line, realizes the flexible co-production of high-acid juice (such as orange juice pH3.5) and carbonated beverages (CO₂ content 5g/L), and is suitable for aseptic filling of liquids with complex ingredients such as pulp and collagen.
Thermosensitive material protection
The tube-in-tube spiral heating technology is used, the temperature difference fluctuation is ≤±0.3℃, the thermal damage rate is reduced by 65% compared with the plate sterilizer, and the vitamin C retention rate is ≥95%.
Dynamic sterilization synergy
Dual protection of hydrogen peroxide atomization sterilization (online residual amount ≤0.1ppm) and laminar flow purification chamber (ISO 14644-1 Class 5), the total colony count is controlled to <10CFU/100ml.
Precise gas control
The double closed-loop CO₂ injection system (accuracy ±0.02g/L) and nitrogen compensation module solve the bubble stability problem in the juice carbonation process, and the shelf life is extended to 12 months.
Multi-form compatibility
The patented flexible filling valve can handle liquids containing fruit particles (particle size ≤8mm), and the filling pulse width (50-200ms) is adjusted by servo drive to avoid suspended matter deposition.
Energy consumption optimization: the waste heat recovery system reduces steam consumption by 40%, and the variable frequency vacuum pump saves energy by 35% (compared with traditional soft drink filling machines).
Intelligent linkage: OPC UA protocol connects the upstream blending system and the downstream film packaging machine, and adjusts the sugar content (±0.5°Bx) and filling volume compensation (temperature expansion coefficient calibration) in real time.
Quick conversion: Equipped with a magnetic equation board, it only takes 8 minutes to switch between juice/carbonated beverage mode (25 preset recipes).
Compliance certification: Obtained 3-A hygiene certification, EHEDG compliance statement, and supports HACCP key data traceability (electronic batch record retention ≥5 years).
NFC juice: Orange juice, apple juice and other carbonated cold filling production lines, with glass bottle filling machine module to achieve high-end bottling
Functional sparkling drinks: Collagen sparkling water, electrolyte carbonated beverage carbonated soft drink filling machine solution
Cross-border application: Development of innovative categories such as fruit vinegar carbonated beverages, carbonated plant milk, etc.
Small batch customization: Supports 200ml-1.5L special-shaped bottle filling (optional mechanical differential compensation system)
Q1: Will filling of pulp-containing beverages block the valve body?
A: It uses a patented three-channel self-cleaning valve core (CE certified), performs 0.1 second backwash cleaning after each filling, and supports continuous production of materials with a pulp content of ≤15% for 12 hours without clogging.
Q2: Does thermal sterilization affect the carbonic acid content?
A: The independently designed supercritical CO₂ gas retention module maintains a pressure of 4.5MPa during the sterilization stage, and the carbonic acid loss rate is <1.8% (the industry average is 6%).
Q3: Can it be connected to existing bottle blowing equipment?
A: It is equipped with a European standard E96 flange interface as standard, compatible with the preform transmission system of mainstream beverage filling machines such as KHS and Sidel, and provides mechanical adaptation kits.
Q4: How to ensure the sealing of the cap?
A: The torque closed-loop controlled servo capping head (accuracy ±0.01Nm) is combined with a laser leak detector, and the online rejection rate is >99.9%.
Q5: Does it support organic certification production?
A: Upgradable ceramic-based lubrication system, food-grade fluororubber seals, meeting USDA Organic and EU Eco-regulation requirements.
The rotary disk is fully made of SUS304 stainless steel.
Using imported special efficient spray nozzle, the washing water will be sprayed in a particular angle, can wash any part of the inner wall, rinse with water thoroughly and save flush bottle.
Bottle clamp and lifting mechanism of sliding sleeve adopts Germany Igus corrosion resistant bearing without maintenance.
Washing part moves by a frame in the transmission system through the gear transmission.
The filling machine is equipped with high precision flowmeter aboved each filling valve pipeline.
when the machine is designed , a parameter package is set on the electrical control system for each capacity.
each valve filling volume can be set through the touch screen, filling capacity accuracy can reached 2‰,
in the process of filling, filling valve and bottle neck do not contacvt , so filling process is very clean , without second pollution.
the filling valve opening and closing by cylinder which controlled by soleniod valve, the first rapid filling and stay for a while to certain amount and then switch to slow filling.
The capping machine is the highest precision in 3-in-1 unit machine, on the reliability of equipment operation, has enormous influence on the defective rate of the product.Introduced the world's most advanced Italian AROL capping machine technology, combining with the filling machine production experience improvement, and ask college of Shanghai Jiao Tong university mechanical engineering institute of electrical and mechanical design and automation technology of experts and professors to help design.
We adopt different equipment to produce pure water, mineral water etc. The main equipment of RO Water Treatment Plant are silica sand filter, active carbon filter, sodium ion exchanger, hollow fiber, RO( reverse osmosis), UV sterilizer, precision filter, ozone generator, water tank etc. It can effectively get rid of muddy organic matter, iron, manganese etc, reduce the hardness of the water to make all specifications of the water quality fully meet the state fresh water standard of fresh drink water.
King Machine combines the most recent inovative principles and designs in this rotary type Bottle Blowing Machines.
Rotary type Bottle Blowing Machines from King Mahcine offers you the best solutions for saving energy and running cost.
Helping our customers to save costs by:
-Energy saving and emission-reduction
-This is our inevitable choice(from Country to company, to each person)
-Blowing-filling capping combibloc is developing trend of packing machinery.
1.Hot melt glue labeling machine is widely used for different material of container .
2.The label cost is comparatively lower, it can meet the requirements of those users who have diverse kinds of the containers.
3.It is the most economical models in cost to make mass production and intergrated operating.
4.The equipment has massively used modularization design concept to make it easy and simple for users to change the bottles.
Automatic PE film heat shrink wrapping machine is suitable for wrapping of such products as pop top, mineral water , bottles. beer, drinks etc. Working with PE film shrink tunnel to pack the goods perfectly , the whole production process adopts the Germany advanced technics, and the main parts are imported from international famous companies. It consists of seven actuating motor, through cooperation with 7 actuating motor to form the product packed with plastic film and several bottles as a group out from the hot shrinking packing machine.
The fully automatic carbonated juice thermal sterilization filling machine is the core equipment of the Carbonated Drink Filling Line designed for carbonated juice and functional drinks. It integrates three modules: UHT ultra-high temperature instantaneous sterilization (137℃/4s), isobaric filling, and aseptic capping, meeting the continuous production needs of glass bottles/PET bottles at a capacity of 3000-8000BPH. The machine breaks through the process limitations of the traditional carbonated soft drink production line, realizes the flexible co-production of high-acid juice (such as orange juice pH3.5) and carbonated beverages (CO₂ content 5g/L), and is suitable for aseptic filling of liquids with complex ingredients such as pulp and collagen.
Thermosensitive material protection
The tube-in-tube spiral heating technology is used, the temperature difference fluctuation is ≤±0.3℃, the thermal damage rate is reduced by 65% compared with the plate sterilizer, and the vitamin C retention rate is ≥95%.
Dynamic sterilization synergy
Dual protection of hydrogen peroxide atomization sterilization (online residual amount ≤0.1ppm) and laminar flow purification chamber (ISO 14644-1 Class 5), the total colony count is controlled to <10CFU/100ml.
Precise gas control
The double closed-loop CO₂ injection system (accuracy ±0.02g/L) and nitrogen compensation module solve the bubble stability problem in the juice carbonation process, and the shelf life is extended to 12 months.
Multi-form compatibility
The patented flexible filling valve can handle liquids containing fruit particles (particle size ≤8mm), and the filling pulse width (50-200ms) is adjusted by servo drive to avoid suspended matter deposition.
Energy consumption optimization: the waste heat recovery system reduces steam consumption by 40%, and the variable frequency vacuum pump saves energy by 35% (compared with traditional soft drink filling machines).
Intelligent linkage: OPC UA protocol connects the upstream blending system and the downstream film packaging machine, and adjusts the sugar content (±0.5°Bx) and filling volume compensation (temperature expansion coefficient calibration) in real time.
Quick conversion: Equipped with a magnetic equation board, it only takes 8 minutes to switch between juice/carbonated beverage mode (25 preset recipes).
Compliance certification: Obtained 3-A hygiene certification, EHEDG compliance statement, and supports HACCP key data traceability (electronic batch record retention ≥5 years).
NFC juice: Orange juice, apple juice and other carbonated cold filling production lines, with glass bottle filling machine module to achieve high-end bottling
Functional sparkling drinks: Collagen sparkling water, electrolyte carbonated beverage carbonated soft drink filling machine solution
Cross-border application: Development of innovative categories such as fruit vinegar carbonated beverages, carbonated plant milk, etc.
Small batch customization: Supports 200ml-1.5L special-shaped bottle filling (optional mechanical differential compensation system)
Q1: Will filling of pulp-containing beverages block the valve body?
A: It uses a patented three-channel self-cleaning valve core (CE certified), performs 0.1 second backwash cleaning after each filling, and supports continuous production of materials with a pulp content of ≤15% for 12 hours without clogging.
Q2: Does thermal sterilization affect the carbonic acid content?
A: The independently designed supercritical CO₂ gas retention module maintains a pressure of 4.5MPa during the sterilization stage, and the carbonic acid loss rate is <1.8% (the industry average is 6%).
Q3: Can it be connected to existing bottle blowing equipment?
A: It is equipped with a European standard E96 flange interface as standard, compatible with the preform transmission system of mainstream beverage filling machines such as KHS and Sidel, and provides mechanical adaptation kits.
Q4: How to ensure the sealing of the cap?
A: The torque closed-loop controlled servo capping head (accuracy ±0.01Nm) is combined with a laser leak detector, and the online rejection rate is >99.9%.
Q5: Does it support organic certification production?
A: Upgradable ceramic-based lubrication system, food-grade fluororubber seals, meeting USDA Organic and EU Eco-regulation requirements.
The rotary disk is fully made of SUS304 stainless steel.
Using imported special efficient spray nozzle, the washing water will be sprayed in a particular angle, can wash any part of the inner wall, rinse with water thoroughly and save flush bottle.
Bottle clamp and lifting mechanism of sliding sleeve adopts Germany Igus corrosion resistant bearing without maintenance.
Washing part moves by a frame in the transmission system through the gear transmission.
The filling machine is equipped with high precision flowmeter aboved each filling valve pipeline.
when the machine is designed , a parameter package is set on the electrical control system for each capacity.
each valve filling volume can be set through the touch screen, filling capacity accuracy can reached 2‰,
in the process of filling, filling valve and bottle neck do not contacvt , so filling process is very clean , without second pollution.
the filling valve opening and closing by cylinder which controlled by soleniod valve, the first rapid filling and stay for a while to certain amount and then switch to slow filling.
The capping machine is the highest precision in 3-in-1 unit machine, on the reliability of equipment operation, has enormous influence on the defective rate of the product.Introduced the world's most advanced Italian AROL capping machine technology, combining with the filling machine production experience improvement, and ask college of Shanghai Jiao Tong university mechanical engineering institute of electrical and mechanical design and automation technology of experts and professors to help design.
We adopt different equipment to produce pure water, mineral water etc. The main equipment of RO Water Treatment Plant are silica sand filter, active carbon filter, sodium ion exchanger, hollow fiber, RO( reverse osmosis), UV sterilizer, precision filter, ozone generator, water tank etc. It can effectively get rid of muddy organic matter, iron, manganese etc, reduce the hardness of the water to make all specifications of the water quality fully meet the state fresh water standard of fresh drink water.
King Machine combines the most recent inovative principles and designs in this rotary type Bottle Blowing Machines.
Rotary type Bottle Blowing Machines from King Mahcine offers you the best solutions for saving energy and running cost.
Helping our customers to save costs by:
-Energy saving and emission-reduction
-This is our inevitable choice(from Country to company, to each person)
-Blowing-filling capping combibloc is developing trend of packing machinery.
1.Hot melt glue labeling machine is widely used for different material of container .
2.The label cost is comparatively lower, it can meet the requirements of those users who have diverse kinds of the containers.
3.It is the most economical models in cost to make mass production and intergrated operating.
4.The equipment has massively used modularization design concept to make it easy and simple for users to change the bottles.
Automatic PE film heat shrink wrapping machine is suitable for wrapping of such products as pop top, mineral water , bottles. beer, drinks etc. Working with PE film shrink tunnel to pack the goods perfectly , the whole production process adopts the Germany advanced technics, and the main parts are imported from international famous companies. It consists of seven actuating motor, through cooperation with 7 actuating motor to form the product packed with plastic film and several bottles as a group out from the hot shrinking packing machine.
