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The fully automatic aseptic carbonated beverage filling production line is an integrated solution designed for carbonated soft drink production lines such as soda water, sparkling water, and cola, integrating three core modules: ultra-clean bottle blowing (optional), negative pressure isobaric filling, and laser coding. The equipment supports aseptic filling of glass bottles and PET bottles (200ml-2L) at a production capacity of 8,000-18,000 bottles/hour, breaking through the CO₂ tolerance limit of traditional Cola Filling Machine (up to 8g/L), while meeting the dual-mode free switching between hot filling (90℃) and cold filling (4℃), and is suitable for emerging categories such as carbonated milk drinks and plant-based sparkling water.
Dynamic sterile barrier
Equipped with H₂O₂ dry fog sterilization system (residual content ≤ 0.5ppm) + unidirectional laminar flow hood (ISO 4 cleanliness), the microbial control level reaches the commercial sterility standard (CFU/250ml=0).
Pressure adaptive filling
Five-stage pressure curve adjustment (vacuum → CO₂ replacement → isobaric filling → liquid level calibration → residual pressure release), bottle explosion rate <0.005%, foam height ≤5mm.
Intelligent consumables management
RFID tags track the life of core components such as filling valves and sealing rings, and replace them 72 hours in advance, increasing the utilization rate of spare parts by 40%.
Flexible production line configuration
Extensible mixer, online sugar content detector, seamless integration of upstream carbonated soft drink machine syrup preparation system and downstream intelligent warehousing.
Energy consumption innovation: low-temperature plasma sterilization technology saves 65% energy and reduces water consumption by 50% (circulating cooling system) compared with traditional steam sterilization.
Fast conversion: bottle type switching time is shortened to 8 minutes (magnetic quick-change chuck + recipe cloud synchronization), supporting flexible production of 20+SKUs per day.
Data penetration: Industrial Internet of Things platform realizes SPC real-time analysis of filling accuracy (±0.5%), CO₂ content (±0.1g/L), and sealing torque (±0.01Nm).
Global certification: CE/PED/3-A certified, with optional FDA 21 CFR Part 11 compliance mode (electronic signature + audit tracking).
Traditional carbonated beverages: Coke, Sprite and other carbonated soft drink filling machine standardized production lines
Healthy sparkling drinks: 0 sugar sparkling water, aseptic cold filling of carbonated probiotic drinks
Cross-border innovation: Beverage filling machine solutions for sparkling tea and alcoholic soda water
Special packaging: Artistic filling of special-shaped glass bottles (such as frosted bottles and embossed bottles), adapted to glass bottle filling machine module
Q1: How to maintain equipment in a sterile environment?
A: With a patented quick-release structure, maintenance personnel operate through RABS (restricted access barrier system), and key components can be replaced without stopping production (online isolation cabin design).
Q2: How to avoid protein denaturation in carbonated milk beverage filling?
A: Equipped with low-pressure pulse filling technology (＜0.15MPa), combined with dynamic temperature compensation (±0.3℃), protein retention rate ＞92%.
Q3: Does it support plant-based bottling?
A: Customizable bio-based PLA/PHA bottle-specific bottle guide system, anti-static star wheel to reduce bottle scratches, compatibility rate of 99%.
Q4: How to deal with CO₂ concentration standards in different regions?
A: The HMI interface presets 12 regional standard formulas such as EU/North America/Asia, and pressure parameters automatically match regulatory requirements.
Q5: Emergency failure response plan?
A: Equipped with dual redundant PLC system, switching time ＜50ms; 8 major global spare parts centers provide 4-hour emergency response (main industrial areas).
The rotary disk is fully made of SUS304 stainless steel.
Using imported special efficient spray nozzle, the washing water will be sprayed in a particular angle, can wash any part of the inner wall, rinse with water thoroughly and save flush bottle.
Bottle clamp and lifting mechanism of sliding sleeve adopts Germany Igus corrosion resistant bearing without maintenance.
Washing part moves by a frame in the transmission system through the gear transmission.
The filling machine is equipped with high precision flowmeter aboved each filling valve pipeline.
when the machine is designed , a parameter package is set on the electrical control system for each capacity.
each valve filling volume can be set through the touch screen, filling capacity accuracy can reached 2‰,
in the process of filling, filling valve and bottle neck do not contacvt , so filling process is very clean , without second pollution.
the filling valve opening and closing by cylinder which controlled by soleniod valve, the first rapid filling and stay for a while to certain amount and then switch to slow filling.
The capping machine is the highest precision in 3-in-1 unit machine, on the reliability of equipment operation, has enormous influence on the defective rate of the product.Introduced the world's most advanced Italian AROL capping machine technology, combining with the filling machine production experience improvement, and ask college of Shanghai Jiao Tong university mechanical engineering institute of electrical and mechanical design and automation technology of experts and professors to help design.
We adopt different equipment to produce pure water, mineral water etc. The main equipment of RO Water Treatment Plant are silica sand filter, active carbon filter, sodium ion exchanger, hollow fiber, RO( reverse osmosis), UV sterilizer, precision filter, ozone generator, water tank etc. It can effectively get rid of muddy organic matter, iron, manganese etc, reduce the hardness of the water to make all specifications of the water quality fully meet the state fresh water standard of fresh drink water.
King Machine combines the most recent inovative principles and designs in this rotary type Bottle Blowing Machines.
Rotary type Bottle Blowing Machines from King Mahcine offers you the best solutions for saving energy and running cost.
Helping our customers to save costs by:
-Energy saving and emission-reduction
-This is our inevitable choice(from Country to company, to each person)
-Blowing-filling capping combibloc is developing trend of packing machinery.
1.Hot melt glue labeling machine is widely used for different material of container .
2.The label cost is comparatively lower, it can meet the requirements of those users who have diverse kinds of the containers.
3.It is the most economical models in cost to make mass production and intergrated operating.
4.The equipment has massively used modularization design concept to make it easy and simple for users to change the bottles.
Automatic PE film heat shrink wrapping machine is suitable for wrapping of such products as pop top, mineral water , bottles. beer, drinks etc. Working with PE film shrink tunnel to pack the goods perfectly , the whole production process adopts the Germany advanced technics, and the main parts are imported from international famous companies. It consists of seven actuating motor, through cooperation with 7 actuating motor to form the product packed with plastic film and several bottles as a group out from the hot shrinking packing machine.
The fully automatic aseptic carbonated beverage filling production line is an integrated solution designed for carbonated soft drink production lines such as soda water, sparkling water, and cola, integrating three core modules: ultra-clean bottle blowing (optional), negative pressure isobaric filling, and laser coding. The equipment supports aseptic filling of glass bottles and PET bottles (200ml-2L) at a production capacity of 8,000-18,000 bottles/hour, breaking through the CO₂ tolerance limit of traditional Cola Filling Machine (up to 8g/L), while meeting the dual-mode free switching between hot filling (90℃) and cold filling (4℃), and is suitable for emerging categories such as carbonated milk drinks and plant-based sparkling water.
Dynamic sterile barrier
Equipped with H₂O₂ dry fog sterilization system (residual content ≤ 0.5ppm) + unidirectional laminar flow hood (ISO 4 cleanliness), the microbial control level reaches the commercial sterility standard (CFU/250ml=0).
Pressure adaptive filling
Five-stage pressure curve adjustment (vacuum → CO₂ replacement → isobaric filling → liquid level calibration → residual pressure release), bottle explosion rate <0.005%, foam height ≤5mm.
Intelligent consumables management
RFID tags track the life of core components such as filling valves and sealing rings, and replace them 72 hours in advance, increasing the utilization rate of spare parts by 40%.
Flexible production line configuration
Extensible mixer, online sugar content detector, seamless integration of upstream carbonated soft drink machine syrup preparation system and downstream intelligent warehousing.
Energy consumption innovation: low-temperature plasma sterilization technology saves 65% energy and reduces water consumption by 50% (circulating cooling system) compared with traditional steam sterilization.
Fast conversion: bottle type switching time is shortened to 8 minutes (magnetic quick-change chuck + recipe cloud synchronization), supporting flexible production of 20+SKUs per day.
Data penetration: Industrial Internet of Things platform realizes SPC real-time analysis of filling accuracy (±0.5%), CO₂ content (±0.1g/L), and sealing torque (±0.01Nm).
Global certification: CE/PED/3-A certified, with optional FDA 21 CFR Part 11 compliance mode (electronic signature + audit tracking).
Traditional carbonated beverages: Coke, Sprite and other carbonated soft drink filling machine standardized production lines
Healthy sparkling drinks: 0 sugar sparkling water, aseptic cold filling of carbonated probiotic drinks
Cross-border innovation: Beverage filling machine solutions for sparkling tea and alcoholic soda water
Special packaging: Artistic filling of special-shaped glass bottles (such as frosted bottles and embossed bottles), adapted to glass bottle filling machine module
Q1: How to maintain equipment in a sterile environment?
A: With a patented quick-release structure, maintenance personnel operate through RABS (restricted access barrier system), and key components can be replaced without stopping production (online isolation cabin design).
Q2: How to avoid protein denaturation in carbonated milk beverage filling?
A: Equipped with low-pressure pulse filling technology (＜0.15MPa), combined with dynamic temperature compensation (±0.3℃), protein retention rate ＞92%.
Q3: Does it support plant-based bottling?
A: Customizable bio-based PLA/PHA bottle-specific bottle guide system, anti-static star wheel to reduce bottle scratches, compatibility rate of 99%.
Q4: How to deal with CO₂ concentration standards in different regions?
A: The HMI interface presets 12 regional standard formulas such as EU/North America/Asia, and pressure parameters automatically match regulatory requirements.
Q5: Emergency failure response plan?
A: Equipped with dual redundant PLC system, switching time ＜50ms; 8 major global spare parts centers provide 4-hour emergency response (main industrial areas).
The rotary disk is fully made of SUS304 stainless steel.
Using imported special efficient spray nozzle, the washing water will be sprayed in a particular angle, can wash any part of the inner wall, rinse with water thoroughly and save flush bottle.
Bottle clamp and lifting mechanism of sliding sleeve adopts Germany Igus corrosion resistant bearing without maintenance.
Washing part moves by a frame in the transmission system through the gear transmission.
The filling machine is equipped with high precision flowmeter aboved each filling valve pipeline.
when the machine is designed , a parameter package is set on the electrical control system for each capacity.
each valve filling volume can be set through the touch screen, filling capacity accuracy can reached 2‰,
in the process of filling, filling valve and bottle neck do not contacvt , so filling process is very clean , without second pollution.
the filling valve opening and closing by cylinder which controlled by soleniod valve, the first rapid filling and stay for a while to certain amount and then switch to slow filling.
The capping machine is the highest precision in 3-in-1 unit machine, on the reliability of equipment operation, has enormous influence on the defective rate of the product.Introduced the world's most advanced Italian AROL capping machine technology, combining with the filling machine production experience improvement, and ask college of Shanghai Jiao Tong university mechanical engineering institute of electrical and mechanical design and automation technology of experts and professors to help design.
We adopt different equipment to produce pure water, mineral water etc. The main equipment of RO Water Treatment Plant are silica sand filter, active carbon filter, sodium ion exchanger, hollow fiber, RO( reverse osmosis), UV sterilizer, precision filter, ozone generator, water tank etc. It can effectively get rid of muddy organic matter, iron, manganese etc, reduce the hardness of the water to make all specifications of the water quality fully meet the state fresh water standard of fresh drink water.
King Machine combines the most recent inovative principles and designs in this rotary type Bottle Blowing Machines.
Rotary type Bottle Blowing Machines from King Mahcine offers you the best solutions for saving energy and running cost.
Helping our customers to save costs by:
-Energy saving and emission-reduction
-This is our inevitable choice(from Country to company, to each person)
-Blowing-filling capping combibloc is developing trend of packing machinery.
1.Hot melt glue labeling machine is widely used for different material of container .
2.The label cost is comparatively lower, it can meet the requirements of those users who have diverse kinds of the containers.
3.It is the most economical models in cost to make mass production and intergrated operating.
4.The equipment has massively used modularization design concept to make it easy and simple for users to change the bottles.
Automatic PE film heat shrink wrapping machine is suitable for wrapping of such products as pop top, mineral water , bottles. beer, drinks etc. Working with PE film shrink tunnel to pack the goods perfectly , the whole production process adopts the Germany advanced technics, and the main parts are imported from international famous companies. It consists of seven actuating motor, through cooperation with 7 actuating motor to form the product packed with plastic film and several bottles as a group out from the hot shrinking packing machine.
