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The Carbonated Drink Filling Line series of fully automatic filling systems are designed for carbonated beverages in glass bottles/plastic bottles (such as cola, soda water, and sparkling water), covering the production capacity requirements of 8,000-12,000 bottles/hour. This glass bottle filling machine adopts isobaric filling technology to ensure that the carbonated liquid is filled without foam under high precision, and is suitable for flexible deployment from small to large-scale carbonated soft drink production lines. Its modular design is compatible with a variety of bottle types (250ml-2L), and is the core equipment for building Cola Filling Machine and functional carbonated beverage production lines.
Efficient and stable
The fully automatic beverage filling machine integrates three stations: bottle washing, filling and capping. It adopts PLC intelligent control. It only takes 15 minutes to switch bottle types. It supports 24-hour continuous operation and the failure rate is less than 0.5%.
Airtightness optimization
Dual-channel CO₂ precooling system + vacuum re-sucking valve solves the problem of gas escape during carbonated beverage filling, and the gas content loss rate is ≤2% (industry average 5%).
Material upgrade
Food-grade 316L stainless steel contact surface and ceramic metering pump meet FDA/CE standards, suitable for acidic or alkaline liquids with a pH value of 2-12, and expands the application of Liquid Filling Machine in non-carbonated scenarios such as juice and tea.
Intelligent monitoring
IoT remote monitoring module tracks filling accuracy (±1ml), temperature (±0.5℃), and air pressure (±0.02MPa) in real time, automatically alarms when data is abnormal, and generates production logs.
Reduced energy consumption: Variable frequency drive technology saves 30% of electricity and 40% of water consumption (circulating cleaning system) compared with traditional soft drink filling machines.
Wide compatibility: Optional labeling machine and film packaging machine can form a complete carbonated soft drink machine production line, seamlessly connected to the bottle blowing machine or unloading robot.
Aseptic upgrade: Optional negative pressure aseptic cabin (cleanliness ISO 5 level) to meet the aseptic filling needs of high-end beverages such as NFC juice.
Convenient maintenance: Module quick-disassembly structure + AR auxiliary maintenance system, the replacement time of key components is shortened by 60%.
Carbonated beverages: Standardized production line of carbonated soft drink filling machines such as cola, soda water, beer, etc.
Functional beverages: Filling of carbonated liquids such as sports drinks and sparkling fruit wines
Cross-border expansion: Liquid Filling Machine solutions for condiments such as soy sauce/vinegar (customized anti-corrosion components are required)
Special scenarios: Low-speed filling mode (3000BPH) for small batches of customized bottle shapes (such as special-shaped glass bottles)
Q1: Can it be compatible with other carbonated beverage production equipment?
A: This machine has a reserved PROFINET/Ethernet interface, which can be connected to the syrup mixing system, mixer, etc. to form a complete carbonated soft drink production line, and SDK is provided to support third-party equipment integration.
Q2: What adjustments are required for switching between glass bottles and PET bottles?
A: Replace the star wheel guide plate (3 sets as standard) + filling valve seal ring (silicone/fluororubber optional), adjust the pneumatic bottle clamp height, which takes about 20 minutes. Provide bottle type database pre-storage service.
Q3: How to solve the problem of bottle explosion during carbonated beverage filling?
A: Using three-level pressure release technology (pre-vacuum → CO₂ replacement → isobaric filling), combined with the bottle mouth infrared positioning system, the bottle explosion rate is <0.01‰.
Q4: Does it support organic certification production lines?
A: Upgrade modules such as lubricating oil-free pneumatic components and fully sealed protective covers can be provided to meet the requirements of USDA Organic and ECOCERT certification.
Q5: How to deal with emergency failures?
A: Global 7×24-hour response, 100+ key spare parts are always available in Asia/Europe warehouses, VR remote diagnosis is supported, and engineers will arrive on site within 48 hours (major economies).
The rotary disk is fully made of SUS304 stainless steel.
Using imported special efficient spray nozzle, the washing water will be sprayed in a particular angle, can wash any part of the inner wall, rinse with water thoroughly and save flush bottle.
Bottle clamp and lifting mechanism of sliding sleeve adopts Germany Igus corrosion resistant bearing without maintenance.
Washing part moves by a frame in the transmission system through the gear transmission.
The filling machine is equipped with high precision flowmeter aboved each filling valve pipeline.
when the machine is designed , a parameter package is set on the electrical control system for each capacity.
each valve filling volume can be set through the touch screen, filling capacity accuracy can reached 2‰,
in the process of filling, filling valve and bottle neck do not contacvt , so filling process is very clean , without second pollution.
the filling valve opening and closing by cylinder which controlled by soleniod valve, the first rapid filling and stay for a while to certain amount and then switch to slow filling.
The capping machine is the highest precision in 3-in-1 unit machine, on the reliability of equipment operation, has enormous influence on the defective rate of the product.Introduced the world's most advanced Italian AROL capping machine technology, combining with the filling machine production experience improvement, and ask college of Shanghai Jiao Tong university mechanical engineering institute of electrical and mechanical design and automation technology of experts and professors to help design.
We adopt different equipment to produce pure water, mineral water etc. The main equipment of RO Water Treatment Plant are silica sand filter, active carbon filter, sodium ion exchanger, hollow fiber, RO( reverse osmosis), UV sterilizer, precision filter, ozone generator, water tank etc. It can effectively get rid of muddy organic matter, iron, manganese etc, reduce the hardness of the water to make all specifications of the water quality fully meet the state fresh water standard of fresh drink water.
King Machine combines the most recent inovative principles and designs in this rotary type Bottle Blowing Machines.
Rotary type Bottle Blowing Machines from King Mahcine offers you the best solutions for saving energy and running cost.
Helping our customers to save costs by:
-Energy saving and emission-reduction
-This is our inevitable choice(from Country to company, to each person)
-Blowing-filling capping combibloc is developing trend of packing machinery.
1.Hot melt glue labeling machine is widely used for different material of container .
2.The label cost is comparatively lower, it can meet the requirements of those users who have diverse kinds of the containers.
3.It is the most economical models in cost to make mass production and intergrated operating.
4.The equipment has massively used modularization design concept to make it easy and simple for users to change the bottles.
Automatic PE film heat shrink wrapping machine is suitable for wrapping of such products as pop top, mineral water , bottles. beer, drinks etc. Working with PE film shrink tunnel to pack the goods perfectly , the whole production process adopts the Germany advanced technics, and the main parts are imported from international famous companies. It consists of seven actuating motor, through cooperation with 7 actuating motor to form the product packed with plastic film and several bottles as a group out from the hot shrinking packing machine.
The Carbonated Drink Filling Line series of fully automatic filling systems are designed for carbonated beverages in glass bottles/plastic bottles (such as cola, soda water, and sparkling water), covering the production capacity requirements of 8,000-12,000 bottles/hour. This glass bottle filling machine adopts isobaric filling technology to ensure that the carbonated liquid is filled without foam under high precision, and is suitable for flexible deployment from small to large-scale carbonated soft drink production lines. Its modular design is compatible with a variety of bottle types (250ml-2L), and is the core equipment for building Cola Filling Machine and functional carbonated beverage production lines.
Efficient and stable
The fully automatic beverage filling machine integrates three stations: bottle washing, filling and capping. It adopts PLC intelligent control. It only takes 15 minutes to switch bottle types. It supports 24-hour continuous operation and the failure rate is less than 0.5%.
Airtightness optimization
Dual-channel CO₂ precooling system + vacuum re-sucking valve solves the problem of gas escape during carbonated beverage filling, and the gas content loss rate is ≤2% (industry average 5%).
Material upgrade
Food-grade 316L stainless steel contact surface and ceramic metering pump meet FDA/CE standards, suitable for acidic or alkaline liquids with a pH value of 2-12, and expands the application of Liquid Filling Machine in non-carbonated scenarios such as juice and tea.
Intelligent monitoring
IoT remote monitoring module tracks filling accuracy (±1ml), temperature (±0.5℃), and air pressure (±0.02MPa) in real time, automatically alarms when data is abnormal, and generates production logs.
Reduced energy consumption: Variable frequency drive technology saves 30% of electricity and 40% of water consumption (circulating cleaning system) compared with traditional soft drink filling machines.
Wide compatibility: Optional labeling machine and film packaging machine can form a complete carbonated soft drink machine production line, seamlessly connected to the bottle blowing machine or unloading robot.
Aseptic upgrade: Optional negative pressure aseptic cabin (cleanliness ISO 5 level) to meet the aseptic filling needs of high-end beverages such as NFC juice.
Convenient maintenance: Module quick-disassembly structure + AR auxiliary maintenance system, the replacement time of key components is shortened by 60%.
Carbonated beverages: Standardized production line of carbonated soft drink filling machines such as cola, soda water, beer, etc.
Functional beverages: Filling of carbonated liquids such as sports drinks and sparkling fruit wines
Cross-border expansion: Liquid Filling Machine solutions for condiments such as soy sauce/vinegar (customized anti-corrosion components are required)
Special scenarios: Low-speed filling mode (3000BPH) for small batches of customized bottle shapes (such as special-shaped glass bottles)
Q1: Can it be compatible with other carbonated beverage production equipment?
A: This machine has a reserved PROFINET/Ethernet interface, which can be connected to the syrup mixing system, mixer, etc. to form a complete carbonated soft drink production line, and SDK is provided to support third-party equipment integration.
Q2: What adjustments are required for switching between glass bottles and PET bottles?
A: Replace the star wheel guide plate (3 sets as standard) + filling valve seal ring (silicone/fluororubber optional), adjust the pneumatic bottle clamp height, which takes about 20 minutes. Provide bottle type database pre-storage service.
Q3: How to solve the problem of bottle explosion during carbonated beverage filling?
A: Using three-level pressure release technology (pre-vacuum → CO₂ replacement → isobaric filling), combined with the bottle mouth infrared positioning system, the bottle explosion rate is <0.01‰.
Q4: Does it support organic certification production lines?
A: Upgrade modules such as lubricating oil-free pneumatic components and fully sealed protective covers can be provided to meet the requirements of USDA Organic and ECOCERT certification.
Q5: How to deal with emergency failures?
A: Global 7×24-hour response, 100+ key spare parts are always available in Asia/Europe warehouses, VR remote diagnosis is supported, and engineers will arrive on site within 48 hours (major economies).
The rotary disk is fully made of SUS304 stainless steel.
Using imported special efficient spray nozzle, the washing water will be sprayed in a particular angle, can wash any part of the inner wall, rinse with water thoroughly and save flush bottle.
Bottle clamp and lifting mechanism of sliding sleeve adopts Germany Igus corrosion resistant bearing without maintenance.
Washing part moves by a frame in the transmission system through the gear transmission.
The filling machine is equipped with high precision flowmeter aboved each filling valve pipeline.
when the machine is designed , a parameter package is set on the electrical control system for each capacity.
each valve filling volume can be set through the touch screen, filling capacity accuracy can reached 2‰,
in the process of filling, filling valve and bottle neck do not contacvt , so filling process is very clean , without second pollution.
the filling valve opening and closing by cylinder which controlled by soleniod valve, the first rapid filling and stay for a while to certain amount and then switch to slow filling.
The capping machine is the highest precision in 3-in-1 unit machine, on the reliability of equipment operation, has enormous influence on the defective rate of the product.Introduced the world's most advanced Italian AROL capping machine technology, combining with the filling machine production experience improvement, and ask college of Shanghai Jiao Tong university mechanical engineering institute of electrical and mechanical design and automation technology of experts and professors to help design.
We adopt different equipment to produce pure water, mineral water etc. The main equipment of RO Water Treatment Plant are silica sand filter, active carbon filter, sodium ion exchanger, hollow fiber, RO( reverse osmosis), UV sterilizer, precision filter, ozone generator, water tank etc. It can effectively get rid of muddy organic matter, iron, manganese etc, reduce the hardness of the water to make all specifications of the water quality fully meet the state fresh water standard of fresh drink water.
King Machine combines the most recent inovative principles and designs in this rotary type Bottle Blowing Machines.
Rotary type Bottle Blowing Machines from King Mahcine offers you the best solutions for saving energy and running cost.
Helping our customers to save costs by:
-Energy saving and emission-reduction
-This is our inevitable choice(from Country to company, to each person)
-Blowing-filling capping combibloc is developing trend of packing machinery.
1.Hot melt glue labeling machine is widely used for different material of container .
2.The label cost is comparatively lower, it can meet the requirements of those users who have diverse kinds of the containers.
3.It is the most economical models in cost to make mass production and intergrated operating.
4.The equipment has massively used modularization design concept to make it easy and simple for users to change the bottles.
Automatic PE film heat shrink wrapping machine is suitable for wrapping of such products as pop top, mineral water , bottles. beer, drinks etc. Working with PE film shrink tunnel to pack the goods perfectly , the whole production process adopts the Germany advanced technics, and the main parts are imported from international famous companies. It consists of seven actuating motor, through cooperation with 7 actuating motor to form the product packed with plastic film and several bottles as a group out from the hot shrinking packing machine.
