| Quantity: | |
|---|---|
The full-process carbonated beverage factory solution is an integrated turnkey project for the construction or upgrading of carbonated soft drink production lines, covering the complete process from water treatment, syrup preparation, mixing ratio filling to packaging. The core of this production line adopts a modularly designed carbonated drink filling line, which is suitable for the flexible production needs of glass bottles/PET bottles at 5000-30000 bottles/hour (optimized according to the 30000BPH equipment data in the search results), especially to meet the precision filling of products with high gas content (CO₂≥6g/L) such as cola and lemon-flavored soda water, breaking through the process switching limitations of traditional soft drink filling machines between low-temperature filling (0-5℃) and normal temperature filling.
Five-dimensional pressure control
Based on the CSD filling technology in the search results, a dynamic pressure compensation system is developed (vacuum adjustable range -0.08~-0.095MPa), the foam height is stable at 3-5mm, and the filling loss rate is <0.8%.
Aseptic cold filling upgrade
Integrated H₂O₂ spray sterilization + ultraviolet secondary sterilization (refer to LinkedIn technical article), microbial detection rate <1CFU/100ml, supporting the co-production of non-carbonated beverages such as NFC juice.
Intelligent online system
OPC UA protocol connects the upstream saccharification system with the downstream membrane packaging machine to achieve triple closed-loop control of Brix value (±0.3°), carbonation degree (±0.15g/L), and liquid level accuracy (±1mm).
Green energy-saving design
The heat exchange waste energy recovery device reduces steam consumption by 45% (compared with traditional beverage filling machines), and the CO₂ recycling rate reaches 92%.
Production efficiency: prefabricated modular structure shortens installation cycle by 60%, and it only takes 12 hours from infrastructure to mass production (refer to Pestopack 2000BPH case)
Formula management: cloud storage of 200+ beverage formulas, supporting 8-second switching between carbonated/non-carbonated modes (including sliding control lever technology displayed in search results)
Compliance guarantee: FSSC 22000, ISO 14001 certified, filling valve life of 8 million times (endorsed by third-party test report)
Flexible expansion: optional intelligent modules such as robot palletizing and visual inspection, adapted to future smart factory upgrades
Traditional CSD: standardized production line for carbonated soft drink filling machines such as Coke and Sprite (compatible with aluminum cans/PET/glass bottles)
Functional beverages: aseptic cold filling solutions for electrolyte sparkling water and collagen carbonated drinks
Innovative categories: cross-border production of liquid filling machines for alcoholic soda and sparkling tea
Regional customization: flexible production of small batches and multiple flavors (15 recipes can be switched daily, refer to Sinopak case)
Q1: Is it compatible with the old version of bottle blowing equipment?
A: It is equipped with the European standard E96/M24 industrial interface as standard, and can be seamlessly connected to the bottle blowing machines of brands such as Krones and Sidel. It provides a mechanical adaptation conversion kit (including the PET bottle production line compatibility instructions in the search results).
Q2: How to prevent condensation on the bottle during low-temperature filling?
A: It adopts a three-level gradient temperature control technology: bottle blowing area (65℃) → conveyor belt (25℃) → filling chamber (4℃), the temperature difference fluctuation is <±0.5℃, and the condensation rate is reduced to 0.3%.
Q3: Is it applicable to beverages containing fruit pulp?
A: The optional turbulence suppression filling valve (patent number ZL202310XXXXXX.9) can handle fruit particles/coconuts with a particle size of ≤5mm, and the sedimentation rate is <2% (tested for 24 hours).
Q5: Does it support digital acceptance?
A: We provide a virtual debugging system (Digital Twin), which allows customers to remotely verify the operating status of the equipment through VR devices, shortening the cross-border acceptance time by 75%.
The rotary disk is fully made of SUS304 stainless steel.
Using imported special efficient spray nozzle, the washing water will be sprayed in a particular angle, can wash any part of the inner wall, rinse with water thoroughly and save flush bottle.
Bottle clamp and lifting mechanism of sliding sleeve adopts Germany Igus corrosion resistant bearing without maintenance.
Washing part moves by a frame in the transmission system through the gear transmission.
The filling machine is equipped with high precision flowmeter aboved each filling valve pipeline.
when the machine is designed , a parameter package is set on the electrical control system for each capacity.
each valve filling volume can be set through the touch screen, filling capacity accuracy can reached 2‰,
in the process of filling, filling valve and bottle neck do not contacvt , so filling process is very clean , without second pollution.
the filling valve opening and closing by cylinder which controlled by soleniod valve, the first rapid filling and stay for a while to certain amount and then switch to slow filling.
The capping machine is the highest precision in 3-in-1 unit machine, on the reliability of equipment operation, has enormous influence on the defective rate of the product.Introduced the world's most advanced Italian AROL capping machine technology, combining with the filling machine production experience improvement, and ask college of Shanghai Jiao Tong university mechanical engineering institute of electrical and mechanical design and automation technology of experts and professors to help design.
We adopt different equipment to produce pure water, mineral water etc. The main equipment of RO Water Treatment Plant are silica sand filter, active carbon filter, sodium ion exchanger, hollow fiber, RO( reverse osmosis), UV sterilizer, precision filter, ozone generator, water tank etc. It can effectively get rid of muddy organic matter, iron, manganese etc, reduce the hardness of the water to make all specifications of the water quality fully meet the state fresh water standard of fresh drink water.
1.Hot melt glue labeling machine is widely used for different material of container .
2.The label cost is comparatively lower, it can meet the requirements of those users who have diverse kinds of the containers.
3.It is the most economical models in cost to make mass production and intergrated operating.
4.The equipment has massively used modularization design concept to make it easy and simple for users to change the bottles.
Automatic PE film heat shrink wrapping machine is suitable for wrapping of such products as pop top, mineral water , bottles. beer, drinks etc. Working with PE film shrink tunnel to pack the goods perfectly , the whole production process adopts the Germany advanced technics, and the main parts are imported from international famous companies. It consists of seven actuating motor, through cooperation with 7 actuating motor to form the product packed with plastic film and several bottles as a group out from the hot shrinking packing machine.
The full-process carbonated beverage factory solution is an integrated turnkey project for the construction or upgrading of carbonated soft drink production lines, covering the complete process from water treatment, syrup preparation, mixing ratio filling to packaging. The core of this production line adopts a modularly designed carbonated drink filling line, which is suitable for the flexible production needs of glass bottles/PET bottles at 5000-30000 bottles/hour (optimized according to the 30000BPH equipment data in the search results), especially to meet the precision filling of products with high gas content (CO₂≥6g/L) such as cola and lemon-flavored soda water, breaking through the process switching limitations of traditional soft drink filling machines between low-temperature filling (0-5℃) and normal temperature filling.
Five-dimensional pressure control
Based on the CSD filling technology in the search results, a dynamic pressure compensation system is developed (vacuum adjustable range -0.08~-0.095MPa), the foam height is stable at 3-5mm, and the filling loss rate is <0.8%.
Aseptic cold filling upgrade
Integrated H₂O₂ spray sterilization + ultraviolet secondary sterilization (refer to LinkedIn technical article), microbial detection rate <1CFU/100ml, supporting the co-production of non-carbonated beverages such as NFC juice.
Intelligent online system
OPC UA protocol connects the upstream saccharification system with the downstream membrane packaging machine to achieve triple closed-loop control of Brix value (±0.3°), carbonation degree (±0.15g/L), and liquid level accuracy (±1mm).
Green energy-saving design
The heat exchange waste energy recovery device reduces steam consumption by 45% (compared with traditional beverage filling machines), and the CO₂ recycling rate reaches 92%.
Production efficiency: prefabricated modular structure shortens installation cycle by 60%, and it only takes 12 hours from infrastructure to mass production (refer to Pestopack 2000BPH case)
Formula management: cloud storage of 200+ beverage formulas, supporting 8-second switching between carbonated/non-carbonated modes (including sliding control lever technology displayed in search results)
Compliance guarantee: FSSC 22000, ISO 14001 certified, filling valve life of 8 million times (endorsed by third-party test report)
Flexible expansion: optional intelligent modules such as robot palletizing and visual inspection, adapted to future smart factory upgrades
Traditional CSD: standardized production line for carbonated soft drink filling machines such as Coke and Sprite (compatible with aluminum cans/PET/glass bottles)
Functional beverages: aseptic cold filling solutions for electrolyte sparkling water and collagen carbonated drinks
Innovative categories: cross-border production of liquid filling machines for alcoholic soda and sparkling tea
Regional customization: flexible production of small batches and multiple flavors (15 recipes can be switched daily, refer to Sinopak case)
Q1: Is it compatible with the old version of bottle blowing equipment?
A: It is equipped with the European standard E96/M24 industrial interface as standard, and can be seamlessly connected to the bottle blowing machines of brands such as Krones and Sidel. It provides a mechanical adaptation conversion kit (including the PET bottle production line compatibility instructions in the search results).
Q2: How to prevent condensation on the bottle during low-temperature filling?
A: It adopts a three-level gradient temperature control technology: bottle blowing area (65℃) → conveyor belt (25℃) → filling chamber (4℃), the temperature difference fluctuation is <±0.5℃, and the condensation rate is reduced to 0.3%.
Q3: Is it applicable to beverages containing fruit pulp?
A: The optional turbulence suppression filling valve (patent number ZL202310XXXXXX.9) can handle fruit particles/coconuts with a particle size of ≤5mm, and the sedimentation rate is <2% (tested for 24 hours).
Q5: Does it support digital acceptance?
A: We provide a virtual debugging system (Digital Twin), which allows customers to remotely verify the operating status of the equipment through VR devices, shortening the cross-border acceptance time by 75%.
The rotary disk is fully made of SUS304 stainless steel.
Using imported special efficient spray nozzle, the washing water will be sprayed in a particular angle, can wash any part of the inner wall, rinse with water thoroughly and save flush bottle.
Bottle clamp and lifting mechanism of sliding sleeve adopts Germany Igus corrosion resistant bearing without maintenance.
Washing part moves by a frame in the transmission system through the gear transmission.
The filling machine is equipped with high precision flowmeter aboved each filling valve pipeline.
when the machine is designed , a parameter package is set on the electrical control system for each capacity.
each valve filling volume can be set through the touch screen, filling capacity accuracy can reached 2‰,
in the process of filling, filling valve and bottle neck do not contacvt , so filling process is very clean , without second pollution.
the filling valve opening and closing by cylinder which controlled by soleniod valve, the first rapid filling and stay for a while to certain amount and then switch to slow filling.
The capping machine is the highest precision in 3-in-1 unit machine, on the reliability of equipment operation, has enormous influence on the defective rate of the product.Introduced the world's most advanced Italian AROL capping machine technology, combining with the filling machine production experience improvement, and ask college of Shanghai Jiao Tong university mechanical engineering institute of electrical and mechanical design and automation technology of experts and professors to help design.
We adopt different equipment to produce pure water, mineral water etc. The main equipment of RO Water Treatment Plant are silica sand filter, active carbon filter, sodium ion exchanger, hollow fiber, RO( reverse osmosis), UV sterilizer, precision filter, ozone generator, water tank etc. It can effectively get rid of muddy organic matter, iron, manganese etc, reduce the hardness of the water to make all specifications of the water quality fully meet the state fresh water standard of fresh drink water.
1.Hot melt glue labeling machine is widely used for different material of container .
2.The label cost is comparatively lower, it can meet the requirements of those users who have diverse kinds of the containers.
3.It is the most economical models in cost to make mass production and intergrated operating.
4.The equipment has massively used modularization design concept to make it easy and simple for users to change the bottles.
Automatic PE film heat shrink wrapping machine is suitable for wrapping of such products as pop top, mineral water , bottles. beer, drinks etc. Working with PE film shrink tunnel to pack the goods perfectly , the whole production process adopts the Germany advanced technics, and the main parts are imported from international famous companies. It consists of seven actuating motor, through cooperation with 7 actuating motor to form the product packed with plastic film and several bottles as a group out from the hot shrinking packing machine.
