Glass Plastic Bottled Concentrate Juice Filling Line

Full Automatic Juice Bottle Filling Machine

Product Features

High-speed and accurate filling

Fully automatic filling machine supports 10,000–20,000 bph, adopts gravity/volume dual mode, and has an accuracy of ±1%.

Hot filling module (85–95°C) extends shelf life to 18-24 months, and cold filling mode (4–25°C) retains active ingredients.

Intelligent control system

Siemens PLC + touch screen HMI monitors filling parameters (temperature, pressure, viscosity) in real time, and switches bottle types with one button.

Infrared sensor automatically removes abnormal filling products, and the qualified rate is ≥99.5%.

Sanitary design

CIP/SIP self-cleaning system completes pipeline sterilization in 30 minutes, in line with ISO 22000 standards.

2% peracetic acid (PAA) bottle body sterilization technology eliminates microbial contamination.

Flexible adaptation

Supports round bottles/square bottles (diameter ≤120mm), fast changeover without tools, and adapts to multi-specification production needs.

Product advantages

Energy-saving: heat recovery system reduces steam consumption by 25%, and variable frequency drive saves 20% of electricity.

Low loss: anti-drip nozzle + overflow control, material waste ≤0.3%.

Global compliance: passed BRCGS, HACCP certification, support EU, North American and Asian market access.

Easy maintenance: modular design + self-lubricating chain, downtime reduced by 40%.

Application scenarios

Filling of concentrated juice: processing NFC juice and pulp (containing fruit particles ≤40%), maintaining flavor and nutrition.

Energy drink production: supports hot filling of carbonated formula, CO₂ loss rate ≤0.1%.

Functional drinks: filling vitamin drinks, electrolyte solutions, cold filling mode protects activated ingredients.

Dairy mixing line: compatible with UHT milk and juice mixed filling, fat content ≤15%.

FAQ

Q1: What is the maximum filling speed of the production line?

The normal mode is 20,000 bph, and the high-precision mode can be adjusted to 10,000 bph (±0.5% accuracy).

Q2: How to ensure filling hygiene?

Using CIP in-situ cleaning + SIP steam sterilization, each cleaning takes only 30 minutes, which meets the ISO 15378 pharmaceutical company standard.

Q3: Does it support different types of bottle caps?

Yes, it can be adapted to 28-38mm screw caps, press caps and aluminum anti-theft caps.

Q4: What is the power supply requirement of the equipment?

380V three-phase electricity, 50Hz, the peak power of the entire line is 45kW (including heating module).

Products that can be processed
-    Carbonated mineral water and CSDs.            
-    Still water.            
-    Clear and pulpy juices            
(also with big dimension pulps).            
-    Sensitive products            
(fresh or micro-filtered milk, drinking yoghurt etc.).            
-    Alcoholic beverages.            


Main features
-    Valve with magnetic flow meter for product dosing in each bottle.            
-    Entirely stainless steel            
(grade 304) draining base.            
-    No vent tube.            
-    Reduced changeover down-times.            
-    Simple to operate and great flexibility with selection of the various products/formats directly from the operator panel.            
-    PET bottle transfer - neck-handling - with no need for monoblock height adjustment.            
-    User friendly touch screen HMI,            
with menu-based interface.

Washing heads

The rotary disk is fully made of SUS304 stainless steel.
 Using imported special efficient spray nozzle, the washing water will be sprayed in a particular angle, can wash any part of the inner wall, rinse with water thoroughly and save flush bottle.
 Bottle clamp and lifting mechanism of sliding sleeve adopts Germany Igus corrosion resistant bearing without maintenance.
 Washing part moves by a frame in the transmission system through the gear transmission.

 

Filling heads

A new, extremely innovative and flexible platform, which takes the standard King Machine technologies to the highest level currently available on the market. By taking advantage of the modular nature of all the elements of the platform, and choosing the most suitable filling valve, it is possible to create best solutions for a wide range of bottling needs. In particular, the possibility of being able to fill several products on the same production line was one of our main aims.

Capping heads

The capping machine is the highest precision in 3-in-1 unit machine, on the reliability of equipment operation, has enormous influence on the defective rate of the product.Introduced the world's most advanced Italian AROL capping machine technology, combining with the filling machine production experience improvement, and ask college of Shanghai Jiao Tong university mechanical engineering institute of electrical and mechanical design and automation technology of experts and professors to help design.

Juice Processing Equipment   1.Hot water tank   2.Sugar Melting Plate heat exchanger   3.Mixing tank   4.Buffer tank   5.Homogenizer machine   6.UHT sterilizer   7.Aseptic Storage Tank   8.CIP cleaning system

Bottle Cooling System   Spraying cooling machine are developed on base of absorbing advanced technique from home and abroad. With three zones treatment of circulated cooling water and the treatment time can be adjusted according to the user's requirement. The machine can applicable to all types non-carbonated material such as tea, juice, sauce. The machine body is made of SUS304 stainless steel and can run stably and smoothly.

	RO water treatment system We adopt different equipment to produce pure water, mineral water etc. The main equipment of RO Water Treatment Plant are silica sand filter, active carbon filter, sodium ion exchanger, hollow fiber, RO( reverse osmosis), UV sterilizer, precision filter, ozone generator, water tank etc. It can effectively get rid of muddy organic matter, iron, manganese etc, reduce the hardness of the water to make all specifications of the water quality fully meet the state fresh water standard of fresh drink water.
	Blow molding system 1. Excellent Mechanical Strength, impact-resisting, and non-craking. 2. Bottle mouth and thread are of precise measurement. 3. Plastic Medicine Bottle's safe thread can be molding directly. 4. The size and weight of the product can calculate and design clearly and meet the requirement of the design without any deviation. 5. The surface of the bottle mouth, neck and the body is good luster and smoothness, the standard of bottle body is unity. 6. The joint seam on the bottle body is smooth, no scrap rubber.
	Automatic labeling machine 1.Hot melt glue labeling machine is widely used for different material of container . 2.The label cost is comparatively lower, it can meet the requirements of those users who have diverse kinds of the containers. 3.It is the most economical models in cost to make mass production and intergrated operating. 4.The equipment has massively used modularization design concept to make it easy and simple for users to change the bottles.
	PE film packaging machine Automatic PE film heat shrink wrapping machine is suitable for wrapping of such products as pop top, mineral water , bottles. beer, drinks etc. Working with PE film shrink tunnel to pack the goods perfectly , the whole production process adopts the Germany advanced technics, and the main parts are imported from international famous companies. It consists of seven actuating motor, through cooperation with 7 actuating motor to form the product packed with plastic film and several bottles as a group out from the hot shrinking packing machine.

Nearly 15 years, King Machine has provided bottling & packing equipments of liquid solutions to companies all over the world, water bottling line, juice filling line, carbonated soft drinks turnkey project, oil and soda water bottling line and labeling and packing machinery. All your different requiremts King Machine can always offer you the most professional solutions and turnkey project.