Full Automatic Capacity 10000 12000 16000 Juice Filling Machine

Full Automatic Juice Bottle Filling Machine

Product Features

Scalable Throughput

Adjustable juice filling line from 10,000–16,000 bph via modular design, ideal for seasonal demand fluctuations.

Supports round/square bottles (diameter ≤120mm) with tool-free format changes.

Thermal Control

Hot filling machine processes pulpy juices at 85–95°C, achieving 18–24-month shelf life without preservatives.

Cold filling mode (4–25°C) preserves probiotics and heat-sensitive ingredients.

Hygienic Engineering

SUS316L stainless steel contact surfaces comply with FDA/EC1935 standards; CIP/SIP systems sanitize in ≤20 minutes.

Smart Automation

Infrared sensors ensure ±0.5% fill accuracy; rejects underfilled bottles automatically.

Energy-saving variable-frequency drives (VFDs) reduce power use by 25%.

Product Advantages

Cost Efficiency: ≤0.3% product waste with anti-drip nozzles and overflow control.

Flexibility: Handles juice, tea, energy drinks, and viscous nutraceuticals (≤5,000 cP).

Global Compliance: Certifications include BRCGS, HACCP, and ISO 22000 for export markets.

Low Maintenance: Modular components and self-lubricating chains cut downtime by 40%.

Application Scenarios

Mass-Produced Juices: High-speed juice bottle filling for NFC/concentrate-based beverages.

Functional Beverages: Precision filling for electrolyte solutions and vitamin-enriched drinks.

Dairy Alternatives: Processes oat/almond milk blends with hot filling sterilization.

Pharma Syrups: GMP-compliant juice production line for herbal extracts and medicinal syrups.

FAQ

Q1: What’s the maximum viscosity this automatic filling machine handles?

5,000 cP (e.g., honey-like consistency) using piston fillers.

Q2: How is the juice filling line sanitized?

Automated CIP cycles with 1.5% nitric acid and NaOH rinse (20-minute completion).

Q3: Does it support PET and glass bottles?

Yes—adjust conveyor guides and capping heads without tool changes.

Q4: Certifications included?

CE, FDA, ISO 9001, and NSF/ANSI 37 (hygienic design).

Q5: Power requirements?

380V/50Hz three-phase (35kW peak for heating modules).

Products that can be processed
-    Carbonated mineral water and CSDs.
-    Still water.
-    Clear and pulpy juices
(also with big dimension pulps).
-    Sensitive products
(fresh or micro-filtered milk, drinking yoghurt etc.).
-    Alcoholic beverages.


Main features
-    Valve with magnetic flow meter for product dosing in each bottle.
-    Entirely stainless steel
(grade 304) draining base.
-    No vent tube.
-    Reduced changeover down-times.
-    Simple to operate and great flexibility with selection of the various products/formats directly from the operator panel.
-    PET bottle transfer - neck-handling - with no need for monoblock height adjustment.
-    User friendly touch screen HMI,
with menu-based interface.

Washing heads

The rotary disk is fully made of SUS304 stainless steel.
Using imported special efficient spray nozzle, the washing water will be sprayed in a particular angle, can wash any part of the inner wall, rinse with water thoroughly and save flush bottle.
Bottle clamp and lifting mechanism of sliding sleeve adopts Germany Igus corrosion resistant bearing without maintenance.
Washing part moves by a frame in the transmission system through the gear transmission.

 

Filling heads

A new, extremely innovative and flexible platform, which takes the standard King Machine technologies to the highest level currently available on the market. By taking advantage of the modular nature of all the elements of the platform, and choosing the most suitable filling valve, it is possible to create best solutions for a wide range of bottling needs. In particular, the possibility of being able to fill several products on the same production line was one of our main aims.

Capping heads

The capping machine is the highest precision in 3-in-1 unit machine, on the reliability of equipment operation, has enormous influence on the defective rate of the product.Introduced the world's most advanced Italian AROL capping machine technology, combining with the filling machine production experience improvement, and ask college of Shanghai Jiao Tong university mechanical engineering institute of electrical and mechanical design and automation technology of experts and professors to help design.

Juice Processing Equipment   1.Hot water tank   2.Sugar Melting Plate heat exchanger   3.Mixing tank   4.Buffer tank   5.Homogenizer machine   6.UHT sterilizer   7.Aseptic Storage Tank   8.CIP cleaning system

Bottle Cooling System   Spraying cooling machine are developed on base of absorbing advanced technique from home and abroad. With three zones treatment of circulated cooling water and the treatment time can be adjusted according to the user's requirement. The machine can applicable to all types non-carbonated material such as tea, juice, sauce. The machine body is made of SUS304 stainless steel and can run stably and smoothly.

	RO water treatment system We adopt different equipment to produce pure water, mineral water etc. The main equipment of RO Water Treatment Plant are silica sand filter, active carbon filter, sodium ion exchanger, hollow fiber, RO( reverse osmosis), UV sterilizer, precision filter, ozone generator, water tank etc. It can effectively get rid of muddy organic matter, iron, manganese etc, reduce the hardness of the water to make all specifications of the water quality fully meet the state fresh water standard of fresh drink water.
	Blow molding system 1. Excellent Mechanical Strength, impact-resisting, and non-craking. 2. Bottle mouth and thread are of precise measurement. 3. Plastic Medicine Bottle's safe thread can be molding directly. 4. The size and weight of the product can calculate and design clearly and meet the requirement of the design without any deviation. 5. The surface of the bottle mouth, neck and the body is good luster and smoothness, the standard of bottle body is unity. 6. The joint seam on the bottle body is smooth, no scrap rubber.
	Automatic labeling machine 1.Hot melt glue labeling machine is widely used for different material of container . 2.The label cost is comparatively lower, it can meet the requirements of those users who have diverse kinds of the containers. 3.It is the most economical models in cost to make mass production and intergrated operating. 4.The equipment has massively used modularization design concept to make it easy and simple for users to change the bottles.
	PE film packaging machine Automatic PE film heat shrink wrapping machine is suitable for wrapping of such products as pop top, mineral water , bottles. beer, drinks etc. Working with PE film shrink tunnel to pack the goods perfectly , the whole production process adopts the Germany advanced technics, and the main parts are imported from international famous companies. It consists of seven actuating motor, through cooperation with 7 actuating motor to form the product packed with plastic film and several bottles as a group out from the hot shrinking packing machine.

Nearly 15 years, King Machine has provided bottling & packing equipments of liquid solutions to companies all over the world, water bottling line, juice filling line, carbonated soft drinks turnkey project, oil and soda water bottling line and labeling and packing machinery. All your different requiremts King Machine can always offer you the most professional solutions and turnkey project.