| Quantity: | |
|---|---|
| Feature | Specification |
|---|---|
| Automation | Fully Automatic |
| Capacity | 12,000 - 54,000 bottles/hour |
| Bottle Size | 250ml - 2000ml (Customizable) |
| Bottle Type | PET Bottles, Screw Caps |
| Control | PLC Control System, Touchscreen Operation |
| Material | SUS304 / SUS316 Stainless Steel |
| Filling Principle | Atmospheric Pressure Filling |
| Dimensions | Customizable based on customer needs |
| Production Range | Water, Juice, Carbonated Drinks, etc. |
Our Turnkey Bottled Mango Juice Production Line combines blow molding, filling, and capping into a fully automated system designed to increase efficiency and reduce operational costs. This comprehensive production line is suitable for various beverage types, including juices, carbonated drinks, and water. It supports high-volume production, with a capacity range from 12,000 to 54,000 bottles per hour for PET bottles of varying sizes (250ml to 2000ml).
The system features advanced servo control technology, which ensures synchronized operation across all components, resulting in improved production efficiency, reduced energy consumption, and lower maintenance costs. The system is equipped with an automatic bottle rinsing, precision filling, and capping machine integrated into one compact unit. This turnkey solution is ideal for companies seeking to scale their production line while maintaining high-quality standards.
Our equipment also offers customization options to meet specific production needs, including different bottle sizes, types, and beverage formulations. Whether you’re bottling mango juice, purified water, or carbonated beverages, this system guarantees the highest level of precision, efficiency, and reliability.
Key Features:
Multi-functional integrated system: Combines blow molding, filling, and capping in one unit.
High-speed production: Suitable for high-volume bottling with adjustable capacities.
Precise and hygienic filling: Non-contact filling technology to avoid contamination.
Customizable configurations: Adjust for bottle sizes, container types, and beverage formulations.
The Blowing System is a crucial component of our Turnkey Bottled Mango Juice Production Line. We use a rotary blow molding machine that features several advanced technical advantages over traditional linear machines. The rotary system is more energy-efficient and allows for a higher level of stability during production. Unlike linear blow molding machines, where sealing and stretching are done together, the rotary machine separates these two actions, resulting in more uniform bottle strength and greater production efficiency.
Our rotary blow molding machine ensures precise bottle shaping, reducing material wastage and improving the overall bottle quality. It is capable of producing various bottle shapes and sizes with consistent results. The system is equipped with a high-efficiency heating element, which reduces energy consumption by up to 25% compared to traditional models, while still achieving optimal bottle production quality.
The blowing machine also features automatic bottle size adjustments, allowing for quick setup changes when transitioning between different bottle sizes or production runs. With its high-speed capability, this system ensures high-volume production with minimal downtime, making it ideal for large-scale bottling operations.
The Blowing, Filling, and Capping (BFC) System is the core of the turnkey production line, seamlessly integrating three critical functions—bottle blowing, liquid filling, and capping—into a single, highly efficient unit. Designed for maximum hygiene and precision, this system ensures that each bottle is properly blown, accurately filled, and securely sealed with minimal risk of contamination. It is ideal for industries such as food, beverage, and pharmaceuticals, where high standards of product quality and safety are essential.
Blowing:The blowing section of the BFC system uses advanced stretch blow molding technology to shape and sterilize plastic bottles, such as PET bottles, from preforms. The system utilizes high-pressure air to expand the preform into the final bottle shape while simultaneously ensuring that each bottle is free from contaminants. With precise temperature control and air pressure, the blowing process ensures uniform bottle quality, reduces material waste, and improves operational efficiency. The blowing system is designed for high-speed operation, making it ideal for mass production with minimized downtime.
Filling: The filling machine uses high-precision flowmeter technology to ensure that each bottle receives the correct amount of liquid. The system employs a non-contact filling method, ensuring that the filling valve does not touch the bottle’s neck, preventing any potential contamination. The filling process begins with a rapid fill to an initial level, then transitions to a slower fill to prevent overflow, achieving the highest precision with a filling accuracy of 2‰.
Capping: The capping system integrates the latest Italian AROL capping technology, ensuring secure and consistent seals on every bottle. The capping heads are equipped with high-precision sensors to detect cap alignment and ensure that the caps are properly placed. The advanced capping mechanism is crucial for minimizing defects and ensuring that each bottle is securely sealed before it moves to the packaging stage.
The integrated system ensures that each stage — washing, filling, and capping — works seamlessly together, minimizing downtime and reducing operational complexity. The system also features automatic bottle tracking, ensuring that only bottles that meet the required specifications are filled and capped.
Our advanced Reverse Osmosis (RO) water treatment system is designed to purify raw water by removing impurities, bacteria, and harmful substances, ensuring that your water or juice production meets the highest international quality standards. The system includes various filtration stages, such as silica sand filters, carbon filters, and UV sterilizers, for thorough purification. This system guarantees that the water used in your production line is pure and safe for consumption.
The hot melt glue labeling system is designed for versatility and ease of use. It can handle different container types and materials, offering an economical solution for mass production. The system’s modular design allows quick adjustments to accommodate different bottle shapes, sizes, and label types, ensuring a smooth transition between different product runs. It’s ideal for high-volume operations requiring quick changeovers.
The automatic shrink wrapping machine is perfect for packaging bottled products, such as mango juice, in shrink film. This system uses advanced heat shrink technology to tightly seal products, reducing the risk of contamination and enhancing shelf appeal. Working with a PE film shrink tunnel, this machine ensures that bottles are securely wrapped and protected during shipping and handling. The shrink wrapping process is quick and highly efficient, reducing packaging costs and improving operational efficiency.
We offer a comprehensive after-sales service package, including installation, training, and ongoing technical support. Our experienced engineers assist with the setup process to ensure your production line runs smoothly. With over 15 years of experience in the beverage industry, King Machine provides tailored solutions to meet your unique production needs.
| Feature | Specification |
|---|---|
| Automation | Fully Automatic |
| Capacity | 12,000 - 54,000 bottles/hour |
| Bottle Size | 250ml - 2000ml (Customizable) |
| Bottle Type | PET Bottles, Screw Caps |
| Control | PLC Control System, Touchscreen Operation |
| Material | SUS304 / SUS316 Stainless Steel |
| Filling Principle | Atmospheric Pressure Filling |
| Dimensions | Customizable based on customer needs |
| Production Range | Water, Juice, Carbonated Drinks, etc. |
Our Turnkey Bottled Mango Juice Production Line combines blow molding, filling, and capping into a fully automated system designed to increase efficiency and reduce operational costs. This comprehensive production line is suitable for various beverage types, including juices, carbonated drinks, and water. It supports high-volume production, with a capacity range from 12,000 to 54,000 bottles per hour for PET bottles of varying sizes (250ml to 2000ml).
The system features advanced servo control technology, which ensures synchronized operation across all components, resulting in improved production efficiency, reduced energy consumption, and lower maintenance costs. The system is equipped with an automatic bottle rinsing, precision filling, and capping machine integrated into one compact unit. This turnkey solution is ideal for companies seeking to scale their production line while maintaining high-quality standards.
Our equipment also offers customization options to meet specific production needs, including different bottle sizes, types, and beverage formulations. Whether you’re bottling mango juice, purified water, or carbonated beverages, this system guarantees the highest level of precision, efficiency, and reliability.
Key Features:
Multi-functional integrated system: Combines blow molding, filling, and capping in one unit.
High-speed production: Suitable for high-volume bottling with adjustable capacities.
Precise and hygienic filling: Non-contact filling technology to avoid contamination.
Customizable configurations: Adjust for bottle sizes, container types, and beverage formulations.
The Blowing System is a crucial component of our Turnkey Bottled Mango Juice Production Line. We use a rotary blow molding machine that features several advanced technical advantages over traditional linear machines. The rotary system is more energy-efficient and allows for a higher level of stability during production. Unlike linear blow molding machines, where sealing and stretching are done together, the rotary machine separates these two actions, resulting in more uniform bottle strength and greater production efficiency.
Our rotary blow molding machine ensures precise bottle shaping, reducing material wastage and improving the overall bottle quality. It is capable of producing various bottle shapes and sizes with consistent results. The system is equipped with a high-efficiency heating element, which reduces energy consumption by up to 25% compared to traditional models, while still achieving optimal bottle production quality.
The blowing machine also features automatic bottle size adjustments, allowing for quick setup changes when transitioning between different bottle sizes or production runs. With its high-speed capability, this system ensures high-volume production with minimal downtime, making it ideal for large-scale bottling operations.
The Blowing, Filling, and Capping (BFC) System is the core of the turnkey production line, seamlessly integrating three critical functions—bottle blowing, liquid filling, and capping—into a single, highly efficient unit. Designed for maximum hygiene and precision, this system ensures that each bottle is properly blown, accurately filled, and securely sealed with minimal risk of contamination. It is ideal for industries such as food, beverage, and pharmaceuticals, where high standards of product quality and safety are essential.
Blowing:The blowing section of the BFC system uses advanced stretch blow molding technology to shape and sterilize plastic bottles, such as PET bottles, from preforms. The system utilizes high-pressure air to expand the preform into the final bottle shape while simultaneously ensuring that each bottle is free from contaminants. With precise temperature control and air pressure, the blowing process ensures uniform bottle quality, reduces material waste, and improves operational efficiency. The blowing system is designed for high-speed operation, making it ideal for mass production with minimized downtime.
Filling: The filling machine uses high-precision flowmeter technology to ensure that each bottle receives the correct amount of liquid. The system employs a non-contact filling method, ensuring that the filling valve does not touch the bottle’s neck, preventing any potential contamination. The filling process begins with a rapid fill to an initial level, then transitions to a slower fill to prevent overflow, achieving the highest precision with a filling accuracy of 2‰.
Capping: The capping system integrates the latest Italian AROL capping technology, ensuring secure and consistent seals on every bottle. The capping heads are equipped with high-precision sensors to detect cap alignment and ensure that the caps are properly placed. The advanced capping mechanism is crucial for minimizing defects and ensuring that each bottle is securely sealed before it moves to the packaging stage.
The integrated system ensures that each stage — washing, filling, and capping — works seamlessly together, minimizing downtime and reducing operational complexity. The system also features automatic bottle tracking, ensuring that only bottles that meet the required specifications are filled and capped.
Our advanced Reverse Osmosis (RO) water treatment system is designed to purify raw water by removing impurities, bacteria, and harmful substances, ensuring that your water or juice production meets the highest international quality standards. The system includes various filtration stages, such as silica sand filters, carbon filters, and UV sterilizers, for thorough purification. This system guarantees that the water used in your production line is pure and safe for consumption.
The hot melt glue labeling system is designed for versatility and ease of use. It can handle different container types and materials, offering an economical solution for mass production. The system’s modular design allows quick adjustments to accommodate different bottle shapes, sizes, and label types, ensuring a smooth transition between different product runs. It’s ideal for high-volume operations requiring quick changeovers.
The automatic shrink wrapping machine is perfect for packaging bottled products, such as mango juice, in shrink film. This system uses advanced heat shrink technology to tightly seal products, reducing the risk of contamination and enhancing shelf appeal. Working with a PE film shrink tunnel, this machine ensures that bottles are securely wrapped and protected during shipping and handling. The shrink wrapping process is quick and highly efficient, reducing packaging costs and improving operational efficiency.
We offer a comprehensive after-sales service package, including installation, training, and ongoing technical support. Our experienced engineers assist with the setup process to ensure your production line runs smoothly. With over 15 years of experience in the beverage industry, King Machine provides tailored solutions to meet your unique production needs.
