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A to Z Pure Water Beverage Drink Blow/ Fill/ Cap Combiblock Filling Machine
The High Quality Mango Juice Blowing Complete Auto Water Bottling Production Line from King Machine is a highly efficient solution for the beverage industry. This all-in-one system integrates blowing, filling, and capping processes to ensure fast and precise production.
The blowing-filling-capping machine is designed for a wide range of containers including bottles and cans. It can handle materials such as plastic, metal, and glass. This machine is highly customizable and suitable for various filling materials including water, beer, juice, and other beverages.
Product Description
The machine operates with a high level of automation. It offers filling capacities ranging from 200ml to 2000ml. The combiblock water filling machine ensures smooth and consistent operation with an accuracy of ±5mm in filling.
Designed for high production capacity, the blowing filling capping combiblock can produce between 1000 BPH and 20,000 BPH, depending on the configuration. It meets the needs of various production scales, offering flexibility for different market demands.
The control system uses Siemens PLC, a touch screen, and variable frequency drive for easy operation and monitoring. The blow fill cap machine is ideal for industries looking to streamline their operations with a single, efficient solution.
Parameter | Value |
Packaging Type | Can, Bottle |
Packaging Material | Plastic, Metal, Glass |
Voltage | Customizable |
Filling Materials | Beer, Water, Juice, Other |
Production Capacity | 1000 BPH to 20,000 BPH |
Application | Beverage Industry |
Automation Level | Fully Automatic |
Filling Accuracy | 卤5mm |
Drive Type | Electric |
Filling Capacity | 200ml to 2000ml |
Filling Method | Isobaric Filling |
Bottle Type | Plastic Screw Cap, Crown Cap, Aluminum Cap |
Control System | Siemens PLC + Touch Screen + Inverter |
Integrated Functionality: The blowing-filling-capping combi-block combines bottle washing, filling, bottle blowing, capping, sealing, and packaging in one system, minimizing production link transitions and improving efficiency.
High Automation: Utilizing advanced international technology, this high-speed combiblock machine offers full automation from bottle entry to finished packaging, reducing labor costs and enhancing production precision and stability.
High Hygiene Standards: All parts in contact with beverages are made from food-grade stainless steel, ensuring compliance with food safety regulations and maintaining high hygiene standards.
Wide Application Range: The combiblock solution is ideal for various beverages, including carbonated drinks like cola and soda, fermented drinks like kvass and kombucha, and banana beer, offering versatile production capabilities.
Customizable Options: Tailored solutions are available based on customer needs, with flexibility in production scale, bottle type, and filling capacity, making it a perfect fit for diverse production requirements.
Compact Design: The light bottle blowing-filling-capping combi-block is designed to save space while providing high-speed, efficient production for bottled beverages.
Efficient Combiblock Line: The combiblock water line streamlines the production process, improving both speed and quality while maintaining reliability in high-demand production environments.
Energy Efficiency:
The blowing-filling-capping combi-block uses servo stretching technology, saving 30% of compressed air.
The far infrared temperature control heating system reduces energy use by 10-20%.
The air recovery system can save 30-50% of compressed air, enhancing overall energy efficiency.
High Precision and Stability:
Dual blowing system continuously monitors pressure changes in each cavity, ensuring precise operation.
Accurate robotic arm transfer technology avoids contamination.
Molds are made from aluminum-magnesium alloy, treated with oxidation for extended durability.
User-Friendly Design:
The TFT touchscreen interface supports multiple languages, simplifying operation.
Quick mold change feature (6-bolt design) reduces changeover time to just 6-8 minutes.
Safety doors with alarm devices ensure the protection of operators during production.
Application Scenarios
Ideal for small beverage production businesses, especially manufacturers of purified water, mineral water, fruit juices, and carbonated beverages.
Suitable for water production lines, water filling lines, water packaging lines, and water packing lines, meeting diverse production needs.
1. What types of beverages can the High Quality Mango Juice Blowing Complete Auto Water Bottling Production Line handle?
Our machine is versatile and can be used for a variety of beverages including pure water, mineral water, fruit juices, and carbonated drinks.
2. What is the production capacity of the machine?
The production capacity varies from 1000BPH to 20000BPH, allowing flexibility for different production scales.
3. Can the machine handle different bottle types?
Yes, it is compatible with various bottle types, including plastic bottles with screw caps, crown caps, and aluminum caps.
4. Is the machine suitable for small and large-scale production?
Yes, our machine is designed to support both small and large-scale production, ensuring high efficiency and flexibility in operations.
5. How is the filling process controlled?
The filling process is controlled by a gravity filling system, ensuring accurate filling volumes with a ±5mm filling precision.
6. What are the advantages of using the High Quality Mango Juice Blowing Complete Auto Water Bottling Production Line?
The machine integrates washing, filling, sealing, and capping in one system, offering high automation, high efficiency, and low production costs.
Blowing part
The automatic rotary blow molding machine offers several key advantages. It ensures high yield and low energy consumption while producing various PET bottles to meet customer needs. Unlike linear blow molding machines, this rotary model separates and independently handles sealing and stretching, resulting in a more stable bottle adjustment. The clamping force is stronger, leading to more uniform bottle strength and a thinner mold clamping line. Significant improvements have been made in frame reinforcement and track optimization, reducing vibration and enhancing stability. Additionally, the heating distance has been minimized, lowering energy consumption by up to 25%.
Washing Filling Capping
This machine is designed for water filling processes, combining bottle rinsing, filling, and capping into one unified system. The entire operation is fully automated. It is primarily used for filling mineral and purified water into bottles made from polyester and plastic.
The filling machine is equipped with high-precision flow meters on each filling valve pipeline. During the design process, a parameter package is integrated into the electrical control system for each specific capacity. The filling volume of each valve can be adjusted via the touchscreen, with an accuracy of up to 2‰. The filling process is hygienic, as the filling valve does not make contact with the bottle neck, preventing contamination. The valve opens and closes using a cylinder controlled by a solenoid valve, allowing for rapid filling initially, followed by a slower filling phase once the target amount is reached.
The capping machine in the 3-in-1 unit is designed for exceptional precision. Its operational reliability significantly impacts the product's defect rate. The machine incorporates cutting-edge AROL capping technology from Italy, paired with improvements based on extensive filling machine production experience. Additionally, experts from the Mechanical Engineering Institute of Shanghai Jiao Tong University's Electrical and Mechanical Design and Automation Technology department contributed to the design process.
Auxiliary machines
We use a variety of equipment to produce pure water, mineral water, and more. Key components of the RO Water Treatment Plant include a silica sand filter, activated carbon filter, sodium ion exchanger, hollow fiber, reverse osmosis (RO) system, UV sterilizer, precision filter, ozone generator, and water tank. This setup effectively removes contaminants like organic matter, iron, and manganese, and reduces water hardness to meet the national standards for fresh drinking water quality.
The bottle conveyor belt is synchronized with the main machine and connected upstream and downstream to the control system.
Bottles are transported smoothly without falling, jamming, or blocking.
A buffer platform can be added before the labeling machine, typically providing a 1-2 minute buffering time based on user requirements.
The hot melt glue labeling machine is versatile and suitable for various container materials.
It offers a cost-effective labeling solution, catering to users with different container types.
This model provides the most affordable option for mass production and seamless operation.
The equipment utilizes a modular design, allowing users to easily and quickly switch between different bottle types.
The automatic PE film heat shrink wrapping machine is ideal for wrapping products like pop tops, mineral water bottles, beer, drinks, and more. It works in conjunction with a PE film shrink tunnel to ensure perfect packaging. The entire production process incorporates advanced German technology, with key components sourced from renowned international manufacturers. Equipped with seven actuating motors, the machine efficiently packs products with plastic film, grouping several bottles together before exiting the hot shrink packaging system.
A to Z Pure Water Beverage Drink Blow/ Fill/ Cap Combiblock Filling Machine
The High Quality Mango Juice Blowing Complete Auto Water Bottling Production Line from King Machine is a highly efficient solution for the beverage industry. This all-in-one system integrates blowing, filling, and capping processes to ensure fast and precise production.
The blowing-filling-capping machine is designed for a wide range of containers including bottles and cans. It can handle materials such as plastic, metal, and glass. This machine is highly customizable and suitable for various filling materials including water, beer, juice, and other beverages.
Product Description
The machine operates with a high level of automation. It offers filling capacities ranging from 200ml to 2000ml. The combiblock water filling machine ensures smooth and consistent operation with an accuracy of ±5mm in filling.
Designed for high production capacity, the blowing filling capping combiblock can produce between 1000 BPH and 20,000 BPH, depending on the configuration. It meets the needs of various production scales, offering flexibility for different market demands.
The control system uses Siemens PLC, a touch screen, and variable frequency drive for easy operation and monitoring. The blow fill cap machine is ideal for industries looking to streamline their operations with a single, efficient solution.
Parameter | Value |
Packaging Type | Can, Bottle |
Packaging Material | Plastic, Metal, Glass |
Voltage | Customizable |
Filling Materials | Beer, Water, Juice, Other |
Production Capacity | 1000 BPH to 20,000 BPH |
Application | Beverage Industry |
Automation Level | Fully Automatic |
Filling Accuracy | 卤5mm |
Drive Type | Electric |
Filling Capacity | 200ml to 2000ml |
Filling Method | Isobaric Filling |
Bottle Type | Plastic Screw Cap, Crown Cap, Aluminum Cap |
Control System | Siemens PLC + Touch Screen + Inverter |
Integrated Functionality: The blowing-filling-capping combi-block combines bottle washing, filling, bottle blowing, capping, sealing, and packaging in one system, minimizing production link transitions and improving efficiency.
High Automation: Utilizing advanced international technology, this high-speed combiblock machine offers full automation from bottle entry to finished packaging, reducing labor costs and enhancing production precision and stability.
High Hygiene Standards: All parts in contact with beverages are made from food-grade stainless steel, ensuring compliance with food safety regulations and maintaining high hygiene standards.
Wide Application Range: The combiblock solution is ideal for various beverages, including carbonated drinks like cola and soda, fermented drinks like kvass and kombucha, and banana beer, offering versatile production capabilities.
Customizable Options: Tailored solutions are available based on customer needs, with flexibility in production scale, bottle type, and filling capacity, making it a perfect fit for diverse production requirements.
Compact Design: The light bottle blowing-filling-capping combi-block is designed to save space while providing high-speed, efficient production for bottled beverages.
Efficient Combiblock Line: The combiblock water line streamlines the production process, improving both speed and quality while maintaining reliability in high-demand production environments.
Energy Efficiency:
The blowing-filling-capping combi-block uses servo stretching technology, saving 30% of compressed air.
The far infrared temperature control heating system reduces energy use by 10-20%.
The air recovery system can save 30-50% of compressed air, enhancing overall energy efficiency.
High Precision and Stability:
Dual blowing system continuously monitors pressure changes in each cavity, ensuring precise operation.
Accurate robotic arm transfer technology avoids contamination.
Molds are made from aluminum-magnesium alloy, treated with oxidation for extended durability.
User-Friendly Design:
The TFT touchscreen interface supports multiple languages, simplifying operation.
Quick mold change feature (6-bolt design) reduces changeover time to just 6-8 minutes.
Safety doors with alarm devices ensure the protection of operators during production.
Application Scenarios
Ideal for small beverage production businesses, especially manufacturers of purified water, mineral water, fruit juices, and carbonated beverages.
Suitable for water production lines, water filling lines, water packaging lines, and water packing lines, meeting diverse production needs.
1. What types of beverages can the High Quality Mango Juice Blowing Complete Auto Water Bottling Production Line handle?
Our machine is versatile and can be used for a variety of beverages including pure water, mineral water, fruit juices, and carbonated drinks.
2. What is the production capacity of the machine?
The production capacity varies from 1000BPH to 20000BPH, allowing flexibility for different production scales.
3. Can the machine handle different bottle types?
Yes, it is compatible with various bottle types, including plastic bottles with screw caps, crown caps, and aluminum caps.
4. Is the machine suitable for small and large-scale production?
Yes, our machine is designed to support both small and large-scale production, ensuring high efficiency and flexibility in operations.
5. How is the filling process controlled?
The filling process is controlled by a gravity filling system, ensuring accurate filling volumes with a ±5mm filling precision.
6. What are the advantages of using the High Quality Mango Juice Blowing Complete Auto Water Bottling Production Line?
The machine integrates washing, filling, sealing, and capping in one system, offering high automation, high efficiency, and low production costs.
Blowing part
The automatic rotary blow molding machine offers several key advantages. It ensures high yield and low energy consumption while producing various PET bottles to meet customer needs. Unlike linear blow molding machines, this rotary model separates and independently handles sealing and stretching, resulting in a more stable bottle adjustment. The clamping force is stronger, leading to more uniform bottle strength and a thinner mold clamping line. Significant improvements have been made in frame reinforcement and track optimization, reducing vibration and enhancing stability. Additionally, the heating distance has been minimized, lowering energy consumption by up to 25%.
Washing Filling Capping
This machine is designed for water filling processes, combining bottle rinsing, filling, and capping into one unified system. The entire operation is fully automated. It is primarily used for filling mineral and purified water into bottles made from polyester and plastic.
The filling machine is equipped with high-precision flow meters on each filling valve pipeline. During the design process, a parameter package is integrated into the electrical control system for each specific capacity. The filling volume of each valve can be adjusted via the touchscreen, with an accuracy of up to 2‰. The filling process is hygienic, as the filling valve does not make contact with the bottle neck, preventing contamination. The valve opens and closes using a cylinder controlled by a solenoid valve, allowing for rapid filling initially, followed by a slower filling phase once the target amount is reached.
The capping machine in the 3-in-1 unit is designed for exceptional precision. Its operational reliability significantly impacts the product's defect rate. The machine incorporates cutting-edge AROL capping technology from Italy, paired with improvements based on extensive filling machine production experience. Additionally, experts from the Mechanical Engineering Institute of Shanghai Jiao Tong University's Electrical and Mechanical Design and Automation Technology department contributed to the design process.
Auxiliary machines
We use a variety of equipment to produce pure water, mineral water, and more. Key components of the RO Water Treatment Plant include a silica sand filter, activated carbon filter, sodium ion exchanger, hollow fiber, reverse osmosis (RO) system, UV sterilizer, precision filter, ozone generator, and water tank. This setup effectively removes contaminants like organic matter, iron, and manganese, and reduces water hardness to meet the national standards for fresh drinking water quality.
The bottle conveyor belt is synchronized with the main machine and connected upstream and downstream to the control system.
Bottles are transported smoothly without falling, jamming, or blocking.
A buffer platform can be added before the labeling machine, typically providing a 1-2 minute buffering time based on user requirements.
The hot melt glue labeling machine is versatile and suitable for various container materials.
It offers a cost-effective labeling solution, catering to users with different container types.
This model provides the most affordable option for mass production and seamless operation.
The equipment utilizes a modular design, allowing users to easily and quickly switch between different bottle types.
The automatic PE film heat shrink wrapping machine is ideal for wrapping products like pop tops, mineral water bottles, beer, drinks, and more. It works in conjunction with a PE film shrink tunnel to ensure perfect packaging. The entire production process incorporates advanced German technology, with key components sourced from renowned international manufacturers. Equipped with seven actuating motors, the machine efficiently packs products with plastic film, grouping several bottles together before exiting the hot shrink packaging system.