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#Blowing-Filling-Capping Combi block
Our Blowing-Filling-Capping Combi block is a state-of-the-art solution that combines three essential processes – bottle blowing, filling, and capping – into a single, integrated unit. The design of this combi block is focused on maximizing efficiency, hygiene, and flexibility.
The bottle blowing section is equipped with advanced blow molding technology. It features high-precision molds that can produce bottles of various shapes and sizes with excellent consistency. The heating system is carefully calibrated to ensure that the plastic preforms are heated evenly, resulting in bottles with uniform wall thickness and strength. The blowing process is controlled by a sophisticated control system that can adjust the blowing pressure and time according to the specific requirements of the bottle design.
The filling section is designed to handle a wide range of liquids, from water and beverages to pharmaceuticals and chemicals. It uses precise filling valves and nozzles that can achieve accurate filling volumes. The filling system is also equipped with a level control mechanism to ensure that each bottle is filled to the correct level. The filling process can be adjusted for different liquid viscosities and flow rates, providing flexibility for various products.
The capping section is highly efficient, with capping heads that can securely apply different types of caps, such as screw caps, snap caps, and press-on caps. The capping heads are designed to ensure a tight seal, preventing leakage and maintaining the quality of the product. The capping process is also monitored by sensors to detect any capping errors, such as misaligned caps or loose seals.
The entire combi block is constructed from high-quality stainless steel and food-grade materials, ensuring hygiene and durability. The modular design allows for easy maintenance and cleaning, with components that can be easily accessed and removed for inspection and servicing.
One of the most significant features of our Blowing-Filling-Capping Combi block is its high level of integration. By combining three processes into one unit, it eliminates the need for multiple machines and reduces the space required for production. This not only saves on equipment costs but also streamlines the production process, reducing the risk of contamination and product damage during transfer between machines.
The machine has a high production speed, capable of producing a large number of bottles per hour. The coordinated operation of the blowing, filling, and capping sections ensures a smooth and continuous production flow, maximizing productivity. The adjustable production speed allows for flexibility in meeting different production demands.
Another feature is its versatility. It can handle a wide variety of bottle shapes, sizes, and materials, as well as different types of liquids and caps. This makes it suitable for a diverse range of industries, from beverage production to pharmaceutical manufacturing.
The machine is also equipped with a comprehensive control system that provides real-time monitoring and adjustment of the production process. Operators can easily set and modify parameters such as blowing pressure, filling volume, and capping torque, ensuring optimal production performance.
The high level of integration of the Blowing-Filling-Capping Combi block offers several advantages. It reduces the overall cost of production by minimizing the need for multiple machines, additional labor for transferring products between machines, and the space required for installation. This cost savings can significantly improve the profitability of businesses, especially those with limited space and budget.
The high production speed and continuous operation of the combi block enable businesses to meet high market demands efficiently. They can produce a large quantity of products in a short time, which is crucial for maintaining competitiveness in industries where quick turnaround times are essential.
The versatility of the machine allows businesses to diversify their product offerings. They can easily switch between different bottle shapes, sizes, and materials, as well as different types of liquids and caps, without the need for major equipment changes. This flexibility gives businesses the ability to adapt to changing market trends and customer preferences.
The comprehensive control system ensures the quality of the production process. By allowing operators to monitor and adjust parameters in real-time, it helps to maintain consistent product quality, reduce the occurrence of defects, and minimize waste. This not only improves customer satisfaction but also reduces the costs associated with rework and product recalls.
Our Blowing-Filling-Capping Combi block is widely used in the beverage industry. It is suitable for filling and capping various types of beverages, including still drinks like water, juices, and soft drinks, as well as carbonated beverages. The ability to produce bottles of different shapes and sizes makes it ideal for both mass-market products and niche, specialty beverages.
In the pharmaceutical industry, the combi block is used for the production of liquid medications, such as syrups, suspensions, and injectables. The hygiene and precision of the machine are essential for ensuring the safety and efficacy of pharmaceutical products. It can handle the strict requirements of pharmaceutical production, including accurate filling volumes and secure capping to maintain the integrity of the medications.
The chemical industry also benefits from our combi block. It can be used to fill and cap containers with various chemicals, such as solvents, cleaning agents, and industrial fluids. The machine's ability to handle different liquid viscosities and its robust construction make it suitable for the often-harsh environment of chemical production.
It is also applicable in the personal care and cosmetics industry. For products like shampoos, lotions, and perfumes, the Blowing-Filling-Capping Combi block can produce bottles of different designs and fill them with the appropriate products, ensuring a professional and consistent finish.
Q: Can the machine be used for producing bottles with different neck sizes?
A: Yes, our Blowing-Filling-Capping Combi block can be configured to produce bottles with different neck sizes. The bottle blowing section's molds can be easily changed to accommodate different neck dimensions. Additionally, the filling and capping sections can be adjusted to work with the specific neck sizes of the bottles. Our technical team can provide guidance on the necessary adjustments and ensure that the machine operates smoothly for different bottle neck sizes.
Q: How often does the machine need to be cleaned and maintained?
A: Regular cleaning and maintenance are crucial for the optimal performance of the Blowing-Filling-Capping Combi block. We recommend daily cleaning of the machine's exterior and accessible parts to remove any dirt, debris, or product residues. The internal components, such as the filling valves and capping heads, should be cleaned and inspected at least once a week. Additionally, a more comprehensive maintenance check, including lubrication of moving parts and calibration of sensors, should be carried out monthly. In cases where the machine is used for producing products with high viscosity or corrosive substances, more frequent cleaning and maintenance may be required.
Q: Is the machine compliant with international safety and hygiene standards?
A: Yes, our Blowing-Filling-Capping Combi block is designed and manufactured to comply with international safety and hygiene standards. The use of high-quality stainless steel and food-grade materials in its construction ensures that it meets the requirements for food, pharmaceutical, and other industries where hygiene is critical. It also adheres to safety standards regarding electrical components, mechanical operations, and operator protection. We can provide relevant certifications and documentation upon request to demonstrate its compliance with these standards.
| Parameter | Value |
| Machine Capacity | 2000BPH, 4000BPH, 6000BPH, 8000BPH, 12000BPH, 16000BPH, 20000BPH, 36000BPH |
| Application | Beverage |
| Automation | Fully Automatic |
| Filling Accuracy | ±1 |
| Drive Type | Electric |
| Dimensions (LxWxH) | 2780×2200×2200mm |
| Core Components | Motor, Pump, PLC |
| Bottle Types | Diameter: 50-115mm, Height: 150-350mm |
| Production Capacity | 2000-36000BPH |
| Filling Range | 200-2500ml |
| Material | Stainless Steel 304/316 |
| Cap Type | Plastic Screw Cap |
| Controller | PLC + Touch Screen + Inverter |
| Functionality | No Bottle No Filling, No Bottle No Capping |
| Filling Method | Gravity Filling |
#Blowing-Filling-Capping Combi block
Our Blowing-Filling-Capping Combi block is a state-of-the-art solution that combines three essential processes – bottle blowing, filling, and capping – into a single, integrated unit. The design of this combi block is focused on maximizing efficiency, hygiene, and flexibility.
The bottle blowing section is equipped with advanced blow molding technology. It features high-precision molds that can produce bottles of various shapes and sizes with excellent consistency. The heating system is carefully calibrated to ensure that the plastic preforms are heated evenly, resulting in bottles with uniform wall thickness and strength. The blowing process is controlled by a sophisticated control system that can adjust the blowing pressure and time according to the specific requirements of the bottle design.
The filling section is designed to handle a wide range of liquids, from water and beverages to pharmaceuticals and chemicals. It uses precise filling valves and nozzles that can achieve accurate filling volumes. The filling system is also equipped with a level control mechanism to ensure that each bottle is filled to the correct level. The filling process can be adjusted for different liquid viscosities and flow rates, providing flexibility for various products.
The capping section is highly efficient, with capping heads that can securely apply different types of caps, such as screw caps, snap caps, and press-on caps. The capping heads are designed to ensure a tight seal, preventing leakage and maintaining the quality of the product. The capping process is also monitored by sensors to detect any capping errors, such as misaligned caps or loose seals.
The entire combi block is constructed from high-quality stainless steel and food-grade materials, ensuring hygiene and durability. The modular design allows for easy maintenance and cleaning, with components that can be easily accessed and removed for inspection and servicing.
One of the most significant features of our Blowing-Filling-Capping Combi block is its high level of integration. By combining three processes into one unit, it eliminates the need for multiple machines and reduces the space required for production. This not only saves on equipment costs but also streamlines the production process, reducing the risk of contamination and product damage during transfer between machines.
The machine has a high production speed, capable of producing a large number of bottles per hour. The coordinated operation of the blowing, filling, and capping sections ensures a smooth and continuous production flow, maximizing productivity. The adjustable production speed allows for flexibility in meeting different production demands.
Another feature is its versatility. It can handle a wide variety of bottle shapes, sizes, and materials, as well as different types of liquids and caps. This makes it suitable for a diverse range of industries, from beverage production to pharmaceutical manufacturing.
The machine is also equipped with a comprehensive control system that provides real-time monitoring and adjustment of the production process. Operators can easily set and modify parameters such as blowing pressure, filling volume, and capping torque, ensuring optimal production performance.
The high level of integration of the Blowing-Filling-Capping Combi block offers several advantages. It reduces the overall cost of production by minimizing the need for multiple machines, additional labor for transferring products between machines, and the space required for installation. This cost savings can significantly improve the profitability of businesses, especially those with limited space and budget.
The high production speed and continuous operation of the combi block enable businesses to meet high market demands efficiently. They can produce a large quantity of products in a short time, which is crucial for maintaining competitiveness in industries where quick turnaround times are essential.
The versatility of the machine allows businesses to diversify their product offerings. They can easily switch between different bottle shapes, sizes, and materials, as well as different types of liquids and caps, without the need for major equipment changes. This flexibility gives businesses the ability to adapt to changing market trends and customer preferences.
The comprehensive control system ensures the quality of the production process. By allowing operators to monitor and adjust parameters in real-time, it helps to maintain consistent product quality, reduce the occurrence of defects, and minimize waste. This not only improves customer satisfaction but also reduces the costs associated with rework and product recalls.
Our Blowing-Filling-Capping Combi block is widely used in the beverage industry. It is suitable for filling and capping various types of beverages, including still drinks like water, juices, and soft drinks, as well as carbonated beverages. The ability to produce bottles of different shapes and sizes makes it ideal for both mass-market products and niche, specialty beverages.
In the pharmaceutical industry, the combi block is used for the production of liquid medications, such as syrups, suspensions, and injectables. The hygiene and precision of the machine are essential for ensuring the safety and efficacy of pharmaceutical products. It can handle the strict requirements of pharmaceutical production, including accurate filling volumes and secure capping to maintain the integrity of the medications.
The chemical industry also benefits from our combi block. It can be used to fill and cap containers with various chemicals, such as solvents, cleaning agents, and industrial fluids. The machine's ability to handle different liquid viscosities and its robust construction make it suitable for the often-harsh environment of chemical production.
It is also applicable in the personal care and cosmetics industry. For products like shampoos, lotions, and perfumes, the Blowing-Filling-Capping Combi block can produce bottles of different designs and fill them with the appropriate products, ensuring a professional and consistent finish.
Q: Can the machine be used for producing bottles with different neck sizes?
A: Yes, our Blowing-Filling-Capping Combi block can be configured to produce bottles with different neck sizes. The bottle blowing section's molds can be easily changed to accommodate different neck dimensions. Additionally, the filling and capping sections can be adjusted to work with the specific neck sizes of the bottles. Our technical team can provide guidance on the necessary adjustments and ensure that the machine operates smoothly for different bottle neck sizes.
Q: How often does the machine need to be cleaned and maintained?
A: Regular cleaning and maintenance are crucial for the optimal performance of the Blowing-Filling-Capping Combi block. We recommend daily cleaning of the machine's exterior and accessible parts to remove any dirt, debris, or product residues. The internal components, such as the filling valves and capping heads, should be cleaned and inspected at least once a week. Additionally, a more comprehensive maintenance check, including lubrication of moving parts and calibration of sensors, should be carried out monthly. In cases where the machine is used for producing products with high viscosity or corrosive substances, more frequent cleaning and maintenance may be required.
Q: Is the machine compliant with international safety and hygiene standards?
A: Yes, our Blowing-Filling-Capping Combi block is designed and manufactured to comply with international safety and hygiene standards. The use of high-quality stainless steel and food-grade materials in its construction ensures that it meets the requirements for food, pharmaceutical, and other industries where hygiene is critical. It also adheres to safety standards regarding electrical components, mechanical operations, and operator protection. We can provide relevant certifications and documentation upon request to demonstrate its compliance with these standards.
| Parameter | Value |
| Machine Capacity | 2000BPH, 4000BPH, 6000BPH, 8000BPH, 12000BPH, 16000BPH, 20000BPH, 36000BPH |
| Application | Beverage |
| Automation | Fully Automatic |
| Filling Accuracy | ±1 |
| Drive Type | Electric |
| Dimensions (LxWxH) | 2780×2200×2200mm |
| Core Components | Motor, Pump, PLC |
| Bottle Types | Diameter: 50-115mm, Height: 150-350mm |
| Production Capacity | 2000-36000BPH |
| Filling Range | 200-2500ml |
| Material | Stainless Steel 304/316 |
| Cap Type | Plastic Screw Cap |
| Controller | PLC + Touch Screen + Inverter |
| Functionality | No Bottle No Filling, No Bottle No Capping |
| Filling Method | Gravity Filling |
